SICK GM32 Operating Instructions Manual
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SICK GM32 Operating Instructions Manual

In-situ gas analyzer measuring probe version
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Download this manual See also: Technical Information, Operating Instructions Manual
GM32
In-situ Gas Analyzer
Measuring Probe Version
Installation
Start-up
Maintenance
O P E R A T I N G I N S T R U C T I O N S

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Summary of Contents for SICK GM32

  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM32 In-situ Gas Analyzer Measuring Probe Version Installation Start-up Maintenance...
  • Page 2 Parameter Setting and Data Calculation Software. Specified product characteristics and technical data do not serve as guarantee declarations. SOPAS ET: SOPAS PC Engineering Tool. Configuration protocol. © SICK MAIHAK GmbH. All rights reserved. GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...
  • Page 3 Hazard which could result in material damage. Information Symbols Important technical information for this product Important information on electrical or electronic func- tions Nice to know Supplementary information Link to information at another place GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...

  • Page 4: Table Of Contents

    Design of GM32 ........
  • Page 5 Switching on the power supply of the GM32........
  • Page 6 Technical data ............. . 67 GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...

  • Page 7: Important Information

    Important Information GM32 Important Information Main safety information Main instructions for operation Intended use Own responsibility GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 8: Main Instructions For Operation

    1. 3 Designated users The GM32 may be operated by competent persons only who, based on their device-specific training and knowledge of the device as well as knowledge of the relevant regulations, can assess the tasks given and recognize the dangers involved.

  • Page 9: Additional Documentation/Information

    Technical Information GM32 (option) ● Operating Instructions for purge air supply (for GMP probe) ● Technical Information “Modular I/O System” (option) ● Final inspection record ● CD-Rom with SOPAS ET PC operating program ● GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 10 Important Information GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 11: Product Description

    Product Description GM32 Product Description Product identification Functional principle Characteristics Variants GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 12: Product Identification

    Product description 2. 2 The GM32 gas analyzer serves for continuous measurement of the gas concentrations in industrial plants. GM32 is an in-situ measuring system. Measurement is performed directly in the gas carry- ing duct. Components: SO , NO, NO...

  • Page 13: Sopas Et (Pc Program)

    SOPAS ET (PC program) 2 . 3 SOPAS ET can be used to set the GM32 parameters and provides access to the GM32 log- book. SOPAS ET runs on an external PC connected via the Ethernet interface (→ p. 22, Figure 4) to GM32.
  • Page 14 – The Not_measuring signal is not active during the output. The zero and reference values of the last check cycle are displayed in SOPAS ET (menu: ● Diagnosis/Check values). The required QAL3 values can be read there. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 15: Design Of Gm32

    SR-unit from contamination and high gas temperatures. The purge air is blown into the gas duct through the “flange with tube”. More information on the purge air unit → Technical Information of purge air unit. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 16 Product Description GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 17: Preparation On The Gas Duct Side

    Preparation on the Gas Duct Side GM32 Preparation on the Gas Duct Side Setup Installation GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 18: Preparation Of Sampling Point

    The basis for the determination of the sampling point is the preceding proj- ● ect planning (e.g. based on the SICK application questionnaire), the infor- mation in the final inspection record of the GM32 and the regulations of the local authorities. The equipment operator is responsible for the determination of the sam- ●...

  • Page 19: Overview Of The Installation Steps (Duct-Side Work)

    Installing the “flange with tube” → p. 20, §3.3 Installing the connection unit → p. 21, §3.4 For GMP probe: Installing the purge air unit → p. 22, §3.5 Laying the electrical connection lines GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 20: Installing The "Flange With Tube" On The Gas Duct

    GM32 is protected from excess temperatures (→ p. 67, §9.2). Installing the connection unit 3. 3 The length of the line to the GM32 complies with project planning. ● Provide threaded bolts (4) to screw on the connection unit (→ p. 72, §31) and screw on the connection unit.

  • Page 21: Installing The Purge Air Unit (For Gmp Probe)

    Preparation on the Gas Duct Side Installing the purge air unit (for GMP probe) 3 . 4 Maximum length of line to GM32 complies with project planning. ● IMPORTANT: Adequate purge air pressure Ensure the purge air pressure is adequate to push the purge air into the gas duct.

  • Page 22: Laying The Electrical Connection Lines

    Order separately 20 m 2045422 Power supply SR (standard) 10 m 2046548 Order separately 20 m 2046549 Ethernet cable – PC/network – No, on-site CAN cable – SCU – No, on-site GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 23: General Information

    Only let the work described in the following be carried out by skilled electri- cians familiar with potential risks. IMPORTANT: Before signal connections are established (also with plug connections): Disconnect the GM32 and any connected devices from the electrical sup- ply. Otherwise the internal electronics can be damaged. Connecting I/O interfaces (option) 3.5.2...

  • Page 24: Preparing The Power Supply

    Power supply 100 .. 240 V / 50 .. 60 Hz The power supply must remain switched off until the GM32 is to be put into operation. 3 For GMP probe: Lay the electric lines to the purge air unit.

  • Page 25: Start-Up

    Start-up GM32 Start-up Preparation Assembly Alignment GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 26: Necessary Technical Knowledge For Start-Up

    Required material (not included in the scope of delivery) 4. 2 Material required Part No. Required for Optical cleaning cloth 4003353 Cleaning the windows Personal protective equipment Protection when working on the stack GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 27: Overview Of Assembly Steps

    → p. 35, §4.13 Optical fine alignment of the SR-unit Transport safety devices 4 . 4 1 Remove the transport safety device of the SR-unit. Figure 7 SR-unit transport safety device Transport safety device GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 28 The probe transport safety devices depend on the type of probe. a) Remove the protective stickers. b) Take out the plugs. Figure 8 Probe transport safety devices (shown here on a GPP probe) Stickers Plugs 3 Store the transport safety devices. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 29: Installing The Device Flange On The Purge Air Fixture

    Tighten the self-locking nuts with a wrench (19 mm) so that the cup springs are slightly compressed and an even gap of 3...4 mm remains. f) Install the sealing ring above the gap (→ Figure 9). GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 30: Aligning The Measuring Probe In Flow Direction

    – The device flange must be positioned so that the SR-unit can be fitted in a vertical position. 3 Fasten the device flange in this position by tightening the screws on the mounting ring again. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 31: For The Gpp Probe: Electric Connection

    First fit the GPP probe during final installation in the gas duct (→ p. 34, §4.11). Attach clearly visible warnings against accidental switching-off to all switching devices where the GPP probe heater can be switched off. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 32: Sr-Unit Electric Connection

    2 An initialization screen is shown on the operator panel (for the “Pro” variant). 3 Measured values are then shown. Ignore the displays until the start-up of the GM32 is complete. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 33: For Gmp Probe: Start-Up Of The Purge Air Supply

    The purge air supply may not be switched off while the measuring system is on the gas duct. Attach clearly visible warnings against accidental switching-off to all switch- ing devices where the purge air supply can be switched off. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 34: Installing The Measuring Probe In The Gas Duct

    “flange with tube” (seal with 4 screws). Figure 14 Fitting the probe in the gas channel Spring sheet Screw Washer For GMP probe: Purge air fixture Seal “Flange with tube” For GPP probe: Flange attachment GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 35: Installing The Sr-Unit On The Device Flange

    Optical fine alignment of the SR-unit 4 . 13 Optical alignment of the SR-unit: With SOPAS ET: → Leave this work to a skilled person familiar with SOPAS ET. With operating unit: → p. 42 GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 36 Start-up GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 37: Operation

    Operation GM32 Operation Operation Status messages GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 38: Recognition Of An Unsafe Operational State

    Check malfunction displays and malfunction mes- sages of the device. Have the device checked by a skilled person. Malfunctions remain inexplicable despite Contact the manufacturer's after-sales service having been cleared department. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 39: Operator Panel (For The "Pro" Variant)

    Saves the changed parameters Start Starts the displayed action Contrast setting 5.2.3 1 Press the MEAS button for more than 3 seconds. 2 Set the desired contrast level with both middle buttons GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 40: Language Setting

    Access to the logbook is performed exclusively via SOPAS ET → p. 13, §2.3. The GM32 signals a malfunction or an unsafe operational state with status sig- nals (option) (→ electrical connection diagram). List of error messages and measures for clearing malfunctions →...

  • Page 41: Alignment Check (Automatic Optical Alignment) (Option)

    See SOPAS ET in the “Digital outputs” menu. Alignment check (automatic optical alignment) (option) 5.2.5.2 The optical alignment of GM32 is automatically adjusted in this menu. Perform this work only when the SR-unit is at operating temperature (in operation for at least 30 minutes).

  • Page 42: Adjustments

    Value X Value Y Manual optical alignment of the GM32. 1 Press the “Start” button: The GM32 goes to a defined state. A crosshair with a focal point and X/Y values is shown on the screen. 2 Tolerances: X: –0.05 ... +0.05 Y: –0.05 ...
  • Page 43 Check cycle Start the check cycle manually. Information on the check cycle → p. 13, §2.5 Reference cycle Start the reference cycle manually. Information on the reference cycle → p. 13, §2.4 GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 44: Maintenance

    Figure 20 “Maintenance” screen Assignment of buttons: ● – “Back” : Show the “Measuring” menu - maintenance signal remains set. – “MEAS”: Show the “Measuring” menu - maintenance signal is reset. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 45: Putting Out Of Operation

    Putting Out of Operation GM32 Putting Out of Operation Putting out of operation Storage Disposal GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 46: Putting Out Of Operation

    5 For GMP probe: Switch the purge air supply off and disconnect the purge air hose on the device flange. 6 Close off the flange on the gas duct with a cover. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 47: Storage

    3 Protect the openings of the SR-unit and measuring probe from atmospheric influences (preferably with the transport safety devices, according to → p. 27, §4.4). 4 Pack the GM32 for storage or transport (preferably in the original packing). 5 Store the GM32 in a dry, clean room.
  • Page 48 Putting Out of Operation GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 49: Maintenance

    Maintenance GM32 Maintenance Maintenance plan Spare parts, recommended Maintenance work Preventative maintenance GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 50: Maintenance Plan (Operator)

    Number Part No. Sender lamp 2 pcs 2033796 Drying agent cartridge 8 pcs 2010549 Optical cleaning cloth 8 pcs 4003353 Filter insert for purge air unit 8 pcs 5306091 Per piece GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 51: Preparation Work

    Maintenance Preparation work 7 . 2 IMPORTANT: Some tasks cause GM32 to switch to malfunction Activate the Maintenance mode before starting the work (→ p. 44). IMPORTANT: Do not switch off the purge air ⊗ Do not switch the purge air unit off as long as the SR-unit is still on the gas duct.

  • Page 52: Visual Inspection

    The cleaning cloth can be moistened with demineralized water. Do not use cleaning agents. 3 Close the SR-unit again. 4 For GMP probe: Set the lever on the purge air fixture to the “Open” position again. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 53: Replacing The Sender Lamp

    Replacing the sender lamp 7 . 5 1 Switch off the GM32 using the fuse on the operator side. 2 Loosen 5 screws on the rear side of the SR-unit and swivel out the rear side. 3 Pull out the lamp cover.

  • Page 54: Checking And Replacing The Drying Agent Cartridges

    Unscrew the drying agent cartridge. b) Screw in the new drying agent cartridge. 4 Close the SR-unit. 5 For GMP probe: Set the lever on the purge air fixture to the “Open” position again. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 55: Cleaning The Purge Air Unit

    3 Fully swivel out the SR-unit so that any dust blown through the purge air hose is not deposited on the window. 4 Put the purge air unit back into operation → p. 33, §4.10. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 56 Maintenance GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 57: Clearing Malfunctions

    Clearing Malfunctions GM32 Clearing Malfunctions General malfunctions Malfunction messages Screen messages (for “Pro” variant) GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 58: General Hazard Caused By Electrical Voltage

    Do not disconnect the protective conductor connections inside or outside the device. IMPORTANT: Damage by voltage Before signal connections are established (also with plug connections): Disconnect the GM32 and any connected devices from the electrical sup- ply. Otherwise the internal electronics can be damaged. Measured value blinks 8.

  • Page 59: Error Messages

    8.3.1 Figure 26 Example of an error message Status (→ p. 41) Message number/ number of messages Date (dd/mm) Time (hh:mm:ss) Initiator (footnote → p. 63) Error message (→ § 8.3.2) GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 60: Error Messages

    File conditions Error during condition file access. File espec Error during extinction file access. File cact Error during lambda coefficient file access. File measval Error during measured value file access. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 61 Error when writing logging data to the Flash- Flashcard memory full, Flashcard defective. writing data card. Data logging: Error when opening a file for logging data on Flashcard memory full, Flashcard defective. open file the Flashcard. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 62 Calculation is made with a substitute value The set input (probe, analog input, SCU) of pres- nance because of a temperature measurement sure measurement shows errors and the substi- error. tute value is therefore used for calculation. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 63 System = SR-unit Probe = probe P = pressure sensor T = temperature sensor Gas component This Table also contains recommended solutions that can only be performed by specially trained personnel. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 64: Inadequate Purge Air Supply (For Gmp Probe)

    On systems with pressure difference sensor: An appropriate error message occurs. ● Rise of housing temperature. ● Unusually rapid contamination of the window of the GM32. ● Check the purge air unit Remove the purge air hose on the SR-unit: A strong air flow must be noticeable.

  • Page 65: Specifications

    Specifications GM32 Specifications Declaration of conformity Approvals Technical Data GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 66: Conformities

    2 according to EN 61010-1 (usual, non-conductive soiling and temporary conduc- tivity by occasional moisture condensation). Electrical power: The wiring system to the voltage supply of the system must be ● installed and fused according to the relevant regulations. GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 67: Technical Data

    100 ... 250 V AC, 50/60 Hz; 260 VA max. power input ● Power supply Purge air unit SLV4, see Operating Instructions Separate power supply of GPP probe: 115/ ● 230 V AC; 50/60 Hz, max. 150 VA power input GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 68 Check cycle for zero and reference point, equivalent to QAL3 (option) ● per module For more information and technical information on the GM32 system and its com- ponents, see the following documents: Data Sheet GM32, Cross-Duct Version, Part No. 8012710 ●...
  • Page 69 Specifications Dimensions Figure 27 GM32 sender/receiver unit The housing of the sender/receiver unit can be swiveled open to the left or right of the device flange (max. 180°/105°). GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 70 Specifications Figure 28 GM32 measuring probe, type GMP – open measuring probe GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 71 Specifications Fig. 29 GM32 measuring probe, type GPP – gas diffusion probe Figure 30 Mounting flange 240/500 GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...
  • Page 72 Specifications Figure 31 Connection unit GM32 Operating Instructions V1.3 8012707 © SICK MAIHAK GmbH...

  • Page 73: Optical Alignment

    QAL3 ....... 2 GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...
  • Page 74 Zero point ........13 GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...
  • Page 75 I nd e x GM32 Operating Instructions V 1.3 8012707 © SICK MAIHAK GmbH...
  • Page 76 You will find our local subsidiary or agency at: www.sick.com Your local sales and service partner SICK MAIHAK GmbH | Germany Nimburger Str. 11 | 79276 Reute | www.sick.com Phone +49 7641 469-0 | Fax +49 7641 469-11 49 | info.pa@sick.de...

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