SICK GM901 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Measuring Instruments
  5. GM901
  6. Operating instructions manual

SICK GM901 Operating Instructions Manual

Hide thumbs Also See for GM901:
Table of Contents

Advertisement

Quick Links

Download this manual
Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
GM901
Carbon Monoxide Gas Analyzer,
Cross-Duct Version

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GM901 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SICK GM901

Summary of Contents for SICK GM901

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S GM901 Carbon Monoxide Gas Analyzer, Cross-Duct Version...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    PROFIBUS interface (if installed) ..........19 Optional accessories..................20 Transport and storage................21 Storage ......................21 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 4 8.1.2 Display ..................46 8.1.3 Status LEDs .................. 46 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...
  • Page 5 Troubleshooting on receiver............80 11.3.3 Troubleshooting on the control unit..........81 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 6 14.1 Spare parts ....................91 14.2 Options, accessories ..................91 Conformities ..................... 92 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 7: About This Document

    – Final inspection protocol NOTE: Observe all documents provided. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 8: Symbols And Document Conventions

    SICK AG always assumes the integrity and confidentiality of data and rights affected in connection with the use of the products are ensured by the customer. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...
  • Page 9 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 10: For Your Safety

    – Available for reference. – Passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 11: Troubleshooting Precautions

    The person setting the system up is responsible for the safety of the system in which the device is integrated. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 12: Protection Against Hazards Through Gases

    Certain configurations of the GM901 measuring system demand immediate or short term measures to protect the measuring system should the purge air supply fail. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 13: Electrical Safety

    EN 61010-1. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 14: Product Description

    [1] See Section 9.4.8 [2] Based on 500 ppm CO, the uncertainty is lower for higher concentrations O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...
  • Page 15 [2] Based on 500 ppm CO, the uncertainty is lower for higher concentrations 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 16 25 vol. % 370 °C 350 °C 330 °C O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 17: Device Variants

    Applications up to 250 °C Applications up to 430 °C 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 18: Layout

    1 analog input 1 analog output Power supply: 115/230 V AC O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 19: Standard Scope Of Delivery

    Measured variable mg/m (s.c.) mg/m (a.c.) 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 20: Optional Accessories

    Temperature sensor PT 100 ● Weather protection hood ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 21: Transport And Storage

    Store all components of the measuring device in a dry, clean area. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 22: Mounting

    ▸ Check all components for externally perfect delivery condition. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 23: Fitting The Flange With Pipe

    DIN174 (2”) Steel tube 50 x 5 DIN 2391 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 24: Installing The Standard Flange

    Fig. 5: Aligning the flange using an optical adjustment device Adjustment tube Light source O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 25: Measuring Distance Definition

    (definition, see Fig. 6). Keep the measures available for commissioning. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 26: Assembly Variant For Brick Stacks

    O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 27: Installing The Purge Air Unit

    Pull the rubber band over this connection gap. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 28: Aligning The Optical Axis

    Quick-release clamp Nuts to adjust the optical axis O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 29: Installing The Sender And Receiver

    Remove the optical adjustment device and fasten the sender and receiver using the quick-release clamps. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 30: Installing The Weather Protection Hood For The Gm901

    Insert the side holding catches into the counterpieces, twist and lock in. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 31: Installing The Control Unit

    Screw the control unit tight to the four fastening brackets. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 32: Electrical Installation

    PE conductor for the connection on the outside of the control unit (to comply with the ● EMC regulations) O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 33: Electrical Wiring For The Standard Version

    ▸ Connect the system components as shown in Fig. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 34: Electrical Wiring With Connection Unit

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 35: Electrical Wiring: Control Unit - Standard

    The control unit is delivered from the factory as 230 V AC version. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 36: Electrical Wiring: Control Unit - Profibus

    DO3 Limit 2 The control unit is delivered from the factory as 230 V AC version. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 37: Electrical Connections Of The Evaluation Unit

    Standard cable (2 m) +24 V CAN-H CAN-L CAN-GND 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 38: Commissioning

    Check (measure) the active measuring distance, see “Measuring distance definition”, page 25 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 39: Calibration

    Enter SPAN value, see “Changing the calibration values”, page 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 40: Calibrating The Gm901 With Extended Calibration

    Reset temperature parameters to reflect process conditions, see “Temperature”, page O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 41: Zero Adjust

    Press CAL on the operating panel of the control unit to start the zero adjust (see “Performing zero adjust”, page 69). 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 42: Span Test (Optional)

    4000 ppm × m ● 10000 ppm × m ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 43: Fitting The Measuring Device On The Duct

    ▸ Manual SPAN test (optional) for linearity control. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 44: Preset Parameter Values

    Factory data assigned to the GM901 receiver. (Individual for each device) O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 45: Operation

    “Maintenance”, page 71 “meas”: Measurement see “Measuring mode”, page 47 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 46: Display

    Read the malfunction message, see Diagnosis mode (diag) ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 47: Menus

    T=150 °C measuring mode Measuring T=150°C 1128 Nm 3 2000 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 48: Diagnosis

    Signal too high Signal too high back back back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 49: Viewing Warning Messages

    (see “Malfunctions”, page ▸ Press “Arrow left” (back) 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 50: Viewing Sensor Values

    CC: 500.0 AG: 12.04 AG: 12.04 back back back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 51: Parameters

    Submenu “Service”, see “Service”, page 68 Calibration values, device-specific 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 52: Changing The Physical Unit

    Press “Arrow left” (back) edit: Enter edit: Enter back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 53: Setting The Humidity Correction

    Press “Arrow left” (back) back back edit: Enter edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 54: Changing The Response Time

    Press “Arrow left” (back) back back back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 55: Changing The Measuring Range

    Press “Arrow left” (back) back back edit: Enter edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 56: Changing The Limit Value

    Press “Arrow left” (back) back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 57: Changing The Flange - Flange Measuring Distance And The Active Measuring Distance

    Active : 2000 mm back back edit: Enter edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 58: Temperature

    0 °C Scale High 250 °C Select back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...
  • Page 59 0 °C Scale High 250 °C back back Edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 60 Press “Enter” Scale High 250 °C back back select O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...
  • Page 61 Input High 20.0 mA 20.0 mA back back select 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 62: Setting The Humidity Content In Sample Gas

    Substitute : 00.0 % “Arrow up” ▸ Press “Enter” back back select O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 63: Setting The Sample Gas Pressure

    Substitute : 1013 hPa back back edit: Enter edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 64: Changing The Live Zero Value Of The Analog Output (Analog Out)

    Enter edit: Enter edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 65: Changing The Calibration Values

    Zero : Zero : back back edit: Enter edit: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 66: Median Filter

    Press “Enter” Software Revision Software Revision Configuration back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...
  • Page 67 Press “Arrow left” (back) Software Revision Software Revision Configuration back back 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 68: Service

    Zero Adjust: Zero adjust ● SPAN Test: Manual SPAN test ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 69: Performing Zero Adjust

    : +0,0... : +0,0... back Save: Enter Save: Enter 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 70: Span Test

    Use “Back” to terminate span adjustment. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 71: Maintenance

    Measuring T=150 °C Measuring T=150°C 1128 Nm 3 2000 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 72: Maintenance Mode

    Test Analog Out Test Analog Out Test Relay Test Relay back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 73: Test Analog Output

    Analog-In can be tested using the displayed sample gas temperature. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 74: Test Relay

    Relay 2: Off Relay 2: Off back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 75: Reset Parameter

    The device master file (GSD) can now be configured via the PROFIBUS Master for operation of the GM901. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 76: Maintenance

    Yearly Drift check (zero point/adjust and sensitivity check with test cells) O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 77: Troubleshooting

    (see “Changing the measuring range”, page 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 78: Malfunctions

    Motor in the receiver unit defective Exchange receiver unit ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 79: Further Tips On Troubleshooting

    LED: On when the lamp is on and the chopper disk rotates  Adjustment screw: 4 x Sender housing 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 80: Troubleshooting On Receiver

    Cable to control unit  Adjustment screw: 4 x Receiver housing O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 81: Troubleshooting On The Control Unit

    If no error is found, connect the system components one after each other. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 82 If the sensor values of the GM901 are outside these value ranges, please contact SICK Customer Service for remote diagnosis. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 83: Shutting Down

    – Electronics: Capacitors, rechargeable batteries, batteries. – Display: Liquid of LC display. 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 84: Technical Data

    Power supply Voltage: 24 V DC Supply via control unit O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 85: Control Unit Awe, Standard Version (Part No.: 2020428, 2021433)

    Frequency: 50 Hz / 60 Hz Power input: ≤ 50 VA 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 86: Control Unit Awe With Extended Connectivity (Part No.: 2027607, 2084045)

    Built-in components Integrated 24 V power supply unit for supply of the sender/receiver unit O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 87: Dimension Drawing, Sender/Receiver Unit

    240,7 / 404,7 Ø 39,5 298 / 462 90° 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 88: Dimensional Drawing, Control Unit

    Dimensional drawing, control unit Fig. 28: Control unit AWE (sheet steel enclosure version), dimensions in mm O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK...

  • Page 89: Dimension Drawing, Connection Unit

    Fig. 30: Flange with tube, DN125 (dimensions in mm) Ø 18 240 / 500 / 1.000 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 90: Dimension Drawing, Weather Protection Hood, Sender/Receiver Unit

    Fig. 31: Weather protection hood for sender/receiver unit (dimensions in mm) 282,5 12,5 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...

  • Page 91: Order Data

    SPAN test cell CO 4,000 ppm 2127627 SPAN test cell CO 10,000 ppm 2127628 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 92: Conformities

    EN 61326, Electrical equipment for measurement, control and laboratory use - EMC ● requirements O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/1F7Y/V4-0/2022-06 | SICK Subject to change without notice...
  • Page 93 CONFORMITIES 8008250/1F7Y/V4-0/2022-06 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 94 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

Table of Contents