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GM32 EX
SICK GM32 EX Gas Analyzer Manuals
Manuals and User Guides for SICK GM32 EX Gas Analyzer. We have
3
SICK GM32 EX Gas Analyzer manuals available for free PDF download: Operating Instructions Manual, Installation Operation & Maintenance
SICK GM32 EX Operating Instructions Manual (112 pages)
In-situ Gas Analyzer, Probe Version
Brand:
SICK
| Category:
Measuring Instruments
| Size: 6 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Function of this Document
7
Scope of Application
7
Target Groups (and Document Structure)
7
Further Information
7
Data Integrity
8
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels / Signal Words
8
Information Symbols
9
2 Safety Information
10
Main Operating Information
10
Warnings on the Device
13
Intended Use
14
Purpose of the Device
14
Operation in Potentially Explosive Atmospheres
14
Responsibility of User
14
Further Information
15
3 Product Description
16
Product Identification
16
Product Characteristics
16
Device Versions
16
Device Variants
17
Options
17
SOPAS ET (PC Program)
17
Reference Cycle
18
Check Cycle
18
Layout and Function
20
Explosion Protection in Accordance with ATEX
21
Function of the Pressurized Enclosure
22
Safety Functions for Pressurized Enclosures
22
Subassemblies Used
23
Connecting Hose SR-Unit - Junction Box
24
Intrinsically Safe Measuring Probe (GMP Probe)
24
Ex Purge Air Unit
24
4 Transport and Storage
25
Transport Safety Device
25
Storage
27
5 Mounting
28
Information on Installation in Potentially Explosive Atmospheres
28
Safety of Measuring Probes Suitable for Ex Zones
28
Tools Required
28
Material Required
28
Preparing the Sampling Point
29
Scope of Delivery
29
Installation Sequence
30
Installation Example
30
Overview of the Installation Steps (Duct-Side Preparation)
31
Installing the Flange with Tube
31
Installing the Connection Unit
32
Installing the Ex Interface Relay (for Version 2G)
32
Protective Gas Outlet
33
Installing the Ex Purge Air Unit
34
6 Electrical Installation
35
Electrical Installation Safety Information
35
Connection Overview
37
Connection Diagram for Version 2G
37
Connection Diagram for Version 3G
38
Connecting Interfaces
38
Connecting I/O Interfaces (Option)
38
Connection Diagram for Variant 2G
40
Connection Diagram for Variant 3G
41
Default Values for Interfaces
42
Electrical Connection of SR-Unit
44
Connecting the Potential Equalization
44
Connecting the Potential Equalization to the SR-Unit
45
Connecting the Connection Hose to the SR-Unit on the Junction Box
45
Connecting Pressure, Temperature and Purge Air Monitor
46
Preparing the Power Supply
47
Connecting the Ex Peripherals (Control Unit)
48
7 Commissioning
49
Safety Information for Start-Up
49
Material Required
51
Overview of Start-Up Steps
52
Installing the Device Flange on the Purge Air Fixture
53
Aligning the Measuring Probe in Flow Direction
54
Connecting Protective Gas to the SR-Unit
54
Feeding Protective Gas
55
Start-Up of the Purge Air Supply
55
Installing the Measuring Probe in the Gas Duct
58
Installing the SR-Unit on the Device Flange
59
Optical Fine Alignment of the SR-Unit
60
Installing Weatherproof Covers (Option)
61
8 Operation
63
Safety
63
Check before Start-Up
63
Start-Up Procedures for GM32 Ex Versions
63
GM32 Operator Panel
64
Leds
65
Function Buttons
65
Setting the Display Contrast
66
Menu Tree
67
Diagnosis
68
Check Cycle - Results of Last Check Cycle
68
Alignment Check (Option) - Automatic Optical Alignment Check
69
Adjustment
70
Maintenance Mode - Set Maintenance Mode
72
9 Maintenance
73
Safety
73
Maintenance Plan
74
Consumable Parts, Expendable Parts and Spare Parts
74
Preparation Work
74
Checking the Protective Gas Feed
75
Function Test of the Pressurized Enclosure System
75
Swiveling out and Removing the SR-Unit
75
Visual Inspection
76
Cleaning the Window
77
Check/Replace the Desiccant Cartridge
78
Replacing the Activated Charcoal Bag
78
Replacing the Sender Lamp
80
Cleaning the Purge Air Unit
82
10 Troubleshooting
83
Safety
83
Visual Inspection
84
Device Not Functioning
84
Overpressure Monitoring Failure
84
Measured Values Clearly Incorrect
86
Sample Gas Penetrating
86
Corrosion on Measuring Probe or Flange
86
Measured Value Blinks
87
Error Messages
88
Example of an Error Message
88
Error Messages
89
Inadequate Purge Air Supply
95
Malfunctions on the Connection Unit
95
11 Decommissioning
96
Safety Information on Shutting down
96
Shutting down Subassemblies with Explosion Relevance
97
Removing the Device
99
Environmentally Compatible Disposal
99
12 Technical Data
100
System: GM32 Ex Version
100
GM32 Ex Sender/Receiver Unit
101
Measuring Probe
101
Connection Unit, Ex Version I/O Module
101
Electric Isolation of Evaluation Unit
102
Dimension Drawings: Sender/Receiver Unit Ex Version
103
Dimension Drawings: Open Measuring Probe (GMP)
104
Dimension Drawings: Connection Unit Version 2G
105
Dimension Drawings: Mounting Flange DN125
105
Weatherproof Cover
106
Technical Data of Pressurized Enclosure System
106
Technical Data - Protective Gas
106
Technical Data Enclosure Data
106
Pressurized Enclosure System Settings
106
13 Annex
108
Conformities
108
Electrical Protection
108
Ex Certifications
108
14 Index
109
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SICK GM32 EX Installation Operation & Maintenance (102 pages)
Brand:
SICK
| Category:
Measuring Instruments
| Size: 8 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Function of this Document
7
Scope of Application
7
Target Groups / Qualification Requirements
7
Further Information
7
Data Integrity
7
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels / Signal Words
8
Information Symbols
9
2 Safety Information
10
Main Operating Information
10
Warnings on the Device
12
Intended Use
12
Purpose of the Device
13
Operation in Potentially Explosive Atmosphere
13
Responsibility of User
14
3 Product Description
15
Product Identification
15
Device Version
15
Device Variants
16
Options
16
SOPAS ET (PC Program)
16
Reference Cycle
17
Check Cycle
17
Layout and Function
19
Purge Air Unit
20
Explosion Protection in Accordance with ATEX
20
Zone Separation GM32 EX ATEX 3G
20
Pressurized Enclosure
21
Connecting Hose between SR-Unit and Junction Box
22
4 Transport and Storage
23
Transport Safety Device
23
Storage
23
5 Mounting
24
Information on Installation in Potentially Explosive Atmospheres
24
Preparing the Sampling Point
25
Scope of Delivery
25
Checking the Delivery State
26
Installation Sequence
26
Overview of the Installation Steps (Duct-Side Preparation)
26
Install Flanges with Tube
26
Installing the Connection Unit
28
Fitting the FS850S
29
Installing the Purge Air Unit
30
Start-Up of the Purge Air Supply
30
6 Electrical Installation
32
Electrical Installation Safety Information
32
Connection Overview
34
Lines
35
Connecting Interfaces
35
Connecting I/O Interfaces (Option)
35
Connection Diagram for Variant 3G
36
Default Values for Interfaces
38
Connecting the Connection Hose to the SR-Unit on the Junction Box
39
Connecting Pressure, Temperature and Purge Air Monitor
40
Connecting the Potential Equalization on the Purge Air Fixture
40
Connecting the Ex Overpressure Control FS850S
41
Electrical Connection of SR-Unit
42
Preparing the Power Supply
43
Connecting the Potential Equalization to the SR-Unit
44
7 Commissioning
45
Safety Information for Start-Up
45
Material Required
46
Check before Start-Up
46
Overview of Start-Up Steps
46
Fitting the Purge Air Fixtures on the Flange with Tube
47
Installing the Device Flange on the Purge Air Fixture
47
Aligning Device Flanges and Purge Air Fixtures
49
Connecting the Protective Gas on the SR-Unit
50
Feeding Protective Gas
51
Switching the Pressurized Enclosure on
51
Installing the SR-Unit and Reflector Unit on the Device Flange
52
Optical Fine Alignment of the SR-Unit
52
Fitting the Weatherproof Cover (Option)
53
8 Operation
55
Safety
55
GM32 Operator Panel
55
Leds
56
Function Buttons
57
Setting the Display Contrast
58
Menu Tree
58
Diagnosis
59
Check Cycle - Results of Last Check Cycle
59
Alignment Check (Option) - Automatic Optical Alignment Check
60
Alignment Adjust - Manual Optical Alignment
60
Maintenance Mode - Set Maintenance Mode
62
9 Maintenance
64
Safety
64
Maintenance Plan
66
Consumable Parts, Expendable Parts and Spare Parts
66
Preparation Work
67
Function Test of the Pressurized Enclosure System
67
Swiveling out and Removing the SR-Unit or Reflector Unit
68
Visual Inspection
69
Cleaning the Window
70
Check/Replace the Desiccant Cartridge
70
Replacing the Activated Charcoal Bag
71
Replacing the Sender Lamp
72
10 Troubleshooting
75
Safety
75
Visual Inspection
76
Device Not Functioning
77
Overpressure Monitoring Failure
77
Measured Values Clearly Incorrect
78
Sample Gas Penetrating
78
Corrosion on Flange
78
Measured Value Blinks
78
Error Messages
78
Example of an Error Message
78
Error Messages
80
Repairing Inadequate Purge Air Supply
84
Malfunctions on the Connection Unit
84
11 Decommissioning
85
Safety Information on Shutting down
85
Decommissioning of Subassemblies with Explosion Relevance
87
Removing the Device
87
Environmentally Compatible Disposal
87
12 Technical Data
89
System: GM32 Ex
89
GM32 Ex Sender/Receiver Unit
90
Reflector Unit GM32 Ex
90
Purge Air Fixture: Sender/Receiver Unit GM32 Ex
91
Purge Air Fixture: Reflector Unit GM32 Ex
91
Connection Unit, Ex Version I/O Module
91
Dimension Drawings: Sender/Receiver Unit Ex Version
92
Dimension Drawings: Reflector Unit
93
Dimension Drawings: Ex Purge Air Fixtures (on SR and Reflector Side)
94
Dimension Drawings: Connection Unit Version 3G
95
Dimension Drawings: Mounting Flange DN100
96
Dimension Drawing, Weatherproof Cover, SR-Unit
96
Technical Data for Enclosure Pressurization System
96
Technical Data Protective Gas
96
Technical Data Enclosure
97
Pressurized Enclosure System Settings
97
13 Annex
98
Conformities
98
Electrical Protection
98
Ex Certifications
98
14 Index
100
SICK GM32 EX Operating Instructions Manual (96 pages)
In-situ Gas Analyzer Measuring Probe Version
Brand:
SICK
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Function of this Document
7
Scope of Application
7
Target Groups / Qualification Requirements
7
Further Information
7
Data Integrity
7
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels / Signal Words
8
Information Symbols
9
2 Safety Information
10
Main Operating Information
10
Warnings on the Device
12
Intended Use
12
Purpose of the Device
13
Operation in Potentially Explosive Atmosphere
13
Responsibility of User
14
3 Product Description
15
Product Identification
15
Device Version
15
Device Variants
16
Options
16
SOPAS et (PC Program)
16
Reference Cycle
17
Check Cycle
17
Layout and Function
19
Explosion Protection
20
Zone Separation GM32 Ex ATEX 3G
20
Pressurized Enclosure
21
Connecting Hose between SR-Unit and Junction Box
21
4 Transport and Storage
22
Transport Safety Device
22
Storage
23
5 Mounting
24
Information on Installation in Potentially Explosive Atmospheres
24
Preparing the Sampling Point
25
Scope of Delivery
26
Checking the Delivery State
26
Installation Sequence
26
Overview of the Installation Steps (Duct-Side Preparation)
26
Installing the Flange with Tube
26
Installing the Connection Unit
27
Fitting the FS850S
28
Connecting the Instrument Air Adapter
29
Start-Up of the Purge Air Supply
29
6 Electrical Installation
30
Electrical Installation Safety Information
30
Connection Overview
32
Lines
32
Connecting Interfaces
33
Connecting I/O Interfaces (Option)
33
Connection Diagram for Variant 3G
34
Default Values for Interfaces
35
Connecting the Connection Hose to the S/R Unit on the Junction Box
36
Connecting Pressure, Temperature and Purge Air Monitor
37
Connecting the Potential Equalization on the Measuring Probe
38
Connecting the Ex Overpressure Control FS850S
38
Electrical Connection of SR-Unit
40
Preparing the Power Supply
40
Connecting the Potential Equalization to the SR-Unit
41
7 Commissioning
42
Safety Information for Commissioning
42
Material Required
43
Check before Start-Up
43
Overview of Start-Up Steps
43
Installing the Device Flange on the Measuring Probe
44
Aligning the Measuring Probe in Flow Direction
45
Connecting the Protective Gas on the SR-Unit
45
Feeding Protective Gas
46
Switching the Pressurized Enclosure on
46
Installing the Measuring Probe in the Gas Duct
46
Installing the SR-Unit on the Device Flange
47
Optical Fine Alignment of the SR-Unit
49
Fitting the Weatherproof Cover (Option)
49
8 Operation
51
Safety
51
GM32 Operator Panel
51
Leds
52
Function Buttons
53
Setting the Display Contrast
54
Menu Tree
54
Diagnosis
55
Check Cycle - Results of Last Check Cycle
55
Alignment Check (Option) - Automatic Optical Alignment Check
56
Adjustment
56
Maintenance Mode - Set Maintenance Mode
58
9 Maintenance
60
Safety
60
Maintenance Plan
61
Consumable Parts, Expendable Parts and Spare Parts
62
Preparation Work
62
Function Test of the Pressurized Enclosure System
62
Checking the FS850S
63
Repairing the FS850S
63
Swiveling out and Removing the SR-Unit
63
Visual Inspection
64
Cleaning the Window
65
Checking and Replacing the Desiccant Cartridges
65
Replacing the Activated Charcoal Sachet
66
Replacing the Sender Lamp
67
10 Troubleshooting
70
Safety
70
Visual Inspection
71
Device Not Functioning
72
Overpressure Monitoring Failure
72
Measured Values Clearly Incorrect
73
Sample Gas Penetrating
73
Corrosion on Measuring Probe or Flange
73
Measured Value Blinks
73
Error Messages
74
Example of an Error Message
74
Error Messages
75
Repairing Inadequate Purge Air Supply
79
Malfunctions on the Connection Unit
79
11 Decommissioning
80
Safety Information on Shutting down
80
Decommissioning of Subassemblies with Explosion Relevance
82
Removing the Device
82
Environmentally Compatible Disposal
82
12 Technical Data
84
System: GM32 Ex Version 3G / Zone 2
84
GM32 Ex Sender/Receiver Unit
85
Measuring Probe
85
Connection Unit, Ex Version I/O Module
86
Electric Isolation of Evaluation Unit
86
Dimension Drawings: Sender/Receiver Unit Ex Version
87
Dimension Drawings of Open Measuring Probe (GMP)
88
Dimension Drawings: Connection Unit Version 3G
89
Dimension Drawing, Flange with Tube, DN125
90
Dimension Drawing, Weatherproof Cover, Sender/Receiver Unit
90
Technical Data for Pressurized Enclosure System
90
Technical Data Protective Gas
90
Technical Data Enclosure
91
Pressurized Enclosure System Settings
91
13 Annex
92
Conformities
92
Electrical Protection
92
Ex Certifications
92
14 Index
94
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