SICK gm35 Operating Instructions Manual
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SICK gm35 Operating Instructions Manual

Gas analyzer for co, n2o, co2 and h2o version with measuring probe
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See also: Installation Operation & Maintenance
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
GM35 Probe
Gas Analyzer for CO, N
O, CO
and H
O
2
2
2
Version with Measuring Probe
Installation, Operation, Maintenance

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  • Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S GM35 Probe Gas Analyzer for CO, N O, CO and H Version with Measuring Probe Installation, Operation, Maintenance...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 3: Table Of Contents

    4.1.1 Checking the scope of delivery ............36 4.1.2 Installation prerequisites..............36 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 4 7.2.1 Required tools and materials for the installation ....... 76 O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 5 9.4.5 Restarting and checking the purge air unit ......109 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 6 11.2.9 Flange with tube, dimension drawing and Version Table ..139 O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 7 Fixing accessories, measuring probe - flange..145 11.3.7 Fixing accessories, SR-unit - measuring probe ..145 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 8 CONTENTS O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 9: Safety Information

    Improper usage or improper handling of Gas Analyzer GM35 can damage health or material. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 10: Behavior During Purge Air Failure

    Measures for purge air supply failure, see “Purge air failure”, page 119. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 11: Product Overview

    • EN 61326, Electrical equipment for measurement, control and laboratory use - EMC requirements 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 12: Overview Of Standard Components

    The blower types for the SR-unit resp. reflector are designed differently depending on the application. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 13 139. ANSI or DIN flanges provided by the customer can be used alternatively to the flanges supplied. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 14: Measuring Probe In Detail

    The GMP probe has a closing device towards the opening for sample gas and is operated using the lever on the probe flange. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 15 EPA specifications as well as for low flow rates or irregular flow profiles. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 16 SR-units. The SR-unit is calibrated to the respective probe length on delivery. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 17 [3] Probes with shorter active measuring paths are available on request (may be required for higher concentrations or smaller duct diameters) 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 18: Gm35 Options And Accessories

    Gas temperature [°C] – dew point temperature [°C] < abs. humidity [%] Values are compared without considering the units of measure. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 19: Functional Principle

    IR range of 1.6 to 4.9 µm. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 20: Signal Evaluation

    Interference is eliminated Fig. 6: Evaluation of absorption spectrums for sample gases with the GM35 O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 21: Automatic Check Cycles

    Zero point Check Check point Swivel element (70% fsc) Data recorder 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 22: Project Planning Information

    53. The main activities are adjustment tasks on the GM35 system related to the application. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 23: Project Planning Checklist

    Table 2: Project planning checklist 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 24 (and removing) the cover. Table 2: Project planning checklist O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 25 Always observe and follow the relevant safety information provided for the corresponding texts in these Instructions. Table 2: Project planning checklist 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 26: Initial Onsite Installation

    Fig. 8: Installation recommendation: Mounting flange and purge air unit (duct diameter not representative) O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 27: Uncovering The Duct

    8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 28: Installation Steps: Fitting The Flange With Tube

    NOTICE: Brick/concrete ducts: Anchor the holding plate with the welded flange with tube to the duct as shown on page O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 29: Installation Preparation For The Purge Air Unit

    Therefore, design insulation and radiation shielding so that temperature limits are reliably maintained. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 30: Installation Preparation For The Evaluation Unit

    Take suitable protective measures against local risks and those arising from the plant. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 31 Ensure reverse flow is prevented by fitting a (trip) flap or a valve. ▸ Regularly check the functionality of the reverse flow safeguard. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 32: Electrical Protection

    Relay contact <-> actuation 1376 V AC Table 4: Characteristic data for electric isolation O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 33: Laying Connection Lines

    3 analog outputs 6 x 0.5 mm Fig. 11: Cable routing diagram 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 34: Can Bus Wiring

    Lay cables provided by the customer (shown without plug-in connectors) according to see “Cable routing diagram”, page O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 35 Status and signal cables from the EvU to the connection terminals of the customer's status/signaling equipment can be connected later when required. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 36: Installation

    O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 37: Fitting System Components

    5 Protect the open end of the purge air hose from humidity or contamination until SR-unit start-up. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 38: Terminal Box (Option)

    Mounting holes Fig. 13: Fitting the terminal box O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 39: Installing The Evaluation Unit

    Fastening brackets Fig. 14: Installing the evaluation unit (sheet metal enclosure version) 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 40: Installing The Evaluation Unit - Cast Enclosure Version

    Fig. 16: Fitting the evaluation unit (cast enclosure) 4 Close and lock the door again. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 41: Electrical Connection Of System Components

    Fig. 17: Purge air unit: Electrical connections for blower motor and low-pressure monitor 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 42: Can Bus Wiring Options

    Information on selecting a suitable type of wiring can be found under “Options for CAN bus wiring”, page O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 43 43; make sure a twisted wire pair is used for CAN-H and CAN-L. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 44: Electrical Connection Of The Evaluation Unit

    Analog inputs Fig. 19: Connections on the evaluation unit (cabling provided by the customer) O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 45 >>> No jumper may be connected to the CAN2 terminator. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 46 EvU Fig. 21: Attaching the CAN bus cable to the evaluation unit O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 47: Handling The Evaluation Unit

    ● Malfunction ● Device malfunction, error message, see Diagnosis mode (diag) 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 48: Function Buttons And Menu Overview

    Resets parameters to the factory settings Parameter Table 5: Function buttons and menu overview O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 49: Display Contents

    Fig. 23: Menu Operation Measuring meas Measuring 2875 Ref. conditions Hum: wet 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 50: Menu Structure Diagnosis

    0.4 % Vol pressure and temperature Nullabgleich measurement to reference measurements O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 51: Menu Structure Configuration

    Regress. Funct. CO: Regression function comp.: CO2/H2O Span: 0.50…1.99, Zero: 0…±9999.9 ← 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 52: Menu Structure Maintenance Mode (Maint)

    Test of digital inputs ← ← System restart Reset: Default parameter settings active O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 53: Connecting The System Control Unit - Scu

    • an Ethernet connection via an SCU operating unit to the evaluation unit. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 54 For more information on the SOPAS concept, see the Help menu of SOPAS ET. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 55: Connecting The Gm35 Evaluation Unit Via The Scu Operating Unit

    Load the GM35 device description file (e.g., from the device CD). 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 56 Start a new project and then perform step “Perform a network scan:”. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 57: Direct Serial Connection To The Gm35 Evaluation Unit

    Confirm the selection “Connect to new device” in the “Welcome to SOPAS” with OK. Follow the instructions of the Connection Wizard. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 58 Select “Standard Protocol” under interface selection. ▸ Check the protocol settings and adapt when necessary: O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 59: Changing The User Level

    The current user level in SOPAS ET is shown in the bottom left corner. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 60: Menu Overview (Menu Tree)

    Menu GM35/Measured values Fig. 28: Menu: Measured values and Ref. conditions O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 61: Menu Parameter

    • Regression function of the measuring components (zero point, span point) 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 62 • Physical units (mg/m , % by vol., ppm) • Reference values (temperature, pressure) O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 63 (yes, no). 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 64 • Analog input 3: Speed: Live Zero (0, 2, 4 m/s), unit assignment (m/s, ft/s), start and end values for the read-in range. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 65 • Temperature: Source (Probe, Analog In, Subst.(default value)) and unit. • Pressure: Live Zero source (Probe, Analog In, Subst.(default value)). 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 66: Menu Adjustment

    • Measuring Mode: Switches to Measuring mode, e.g. after using Adjust mode. Mirror tracking is active again and therefore current measured values are displayed. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 67 This menu serves to recalibrate the system's own pressure and temperature sensors. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 68 • Start Boxmeasuring: Starts filter box measurement. • Abort --> Reset: Stops filter box measurement and discards the results. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 69 • Zero Gas • Manual Adjust CO, • Manual Adjust CO 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 70: Menu Diagnosis

    Fig. 40: Menu: Errors/Warnings This menu displays the error messages and warnings as soon as Update is clicked. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 71 This menu serves to inquire the control values for the measuring components. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 72: Menu Maintenance

    • Switch between measuring and maintenance. • Trigger check cycle. • Restart system (System reset). O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 73 Fig. 45: Menu: Test Analog Input This menu serves to test the 3 analog inputs. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 74 Fig. 47: Menu: Test Digital Input This menu serves to test the 3 digital inputs. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 75: Start-Up

    • The purge air supply must be ready to function. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 76: Required Tools And Materials For The Installation

    1 x for SR-unit, 1 x for GPP measuring probe, Part No. 2017519 O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 77: Mechanical Preparations For The Sr-Unit And Reflector

    Fig. 48: Transport safety devices to be removed from the SR-unit and measuring probe 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 78: Cleaning The Optical Interface

    NOTICE: Do not use detergents because their residues, not visible to the naked eye, will falsify measurement results. If necessary, use distilled water. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 79: Aligning The Measuring Probe In Flow Direction

    3 Fix the device flange in this position by tightening the screws on the fixing ring again. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 80: Installing The Sr-Unit On The Measuring Probe

    4 Fit the centering discs and tighten the nuts using a 19 mm wrench so that the cup springs are pressed together slightly. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 81 “Fixing the measuring probe on the SR-unit (Fig.: GMP measuring probe)”, page 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 82: Adjustment Work

    SR-unit is arranged vertically, a secure support can be used to ensure the necessary ground clearance for cable connections. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 83: Adjustment Preparations

    5 If a GPP measuring probe is used, connect its power supply also using a cable of the same type. 6 Switch the power supply on. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 84: Aligning The Optical Axis Of The Measuring Probe

    Check the alignment of the optical axis using the visor on the right-hand side of the SR-unit enclosure and by making adjustments on the probe fixing on the device flange. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 85 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 86 120. 6 Switch to Measuring mode: ▸ meas Press meas. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 87: Performing Zero Adjust

    Switch to Diagnosis mode and rectify the problem, see “Troubleshooting and Clearing diag Malfunctions”, page 119. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 88: Starting Measuring Operation

    2 Switch the power supply for the purge air unit on briefly to check the function and to remove any dust that may have penetrated the purge air hose. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 89: Gpp Measuring Probes: Power Supply

    90. The set of fixing parts comprises 4 M16x60 screws, each with nut and 2 washers. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 90: Electrical Connections And Checking The Optical Alignment

    SR-unit Fig. 56: Cable connections on the underside of the SR-unit O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 91 – Quit the Diag menu with <-- back or meas – Press meas Regular measuring operation now starts. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 92: Weatherproof Cover

    4 Secure the weatherproof cover in position with the two knurled nuts. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 93: Evaluation Unit Start-Up

    CO2_Zero (g/m3, % by vol.) MO06 CO2_Span (%) [1]Unit set during parametrization [2]Percentage deviation. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 94: Operating State Of The Gm35 - State (S)

    AO2 ZEROPT. AO3 ZEROPT. AO4 ZEROPT. AO5 ZEROPT. AO6 ZEROPT. AO7 ZEROPT. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 95 Software version CO (N O) CUVETTE range Flag_062 Probe message Probe com. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 96: Test Gas Measurement With Gpp Measuring Probes

    This method can be used for measuring the zero point with nitrogen or air, as well as for measuring test points with the relevant gases and concentrations. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 97: One-Off Preliminary Measurement/Determining The Settings

    6 Close the valve on the pressure reducer; close the gas cylinder. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 98: Manual Gas Test

    5 Repeat the procedure (preparation and measurement) with the other required test gases. 6 Switch to Measuring mode. meas O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 99: Maintenance

    8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 100 At the same time, take all precautionary measures described in the Operating Instructions when opening the connections. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 101: Preparation And General Preparatory Work

    • Coordinate the repair activities, and the associated interruption in measuring operation, with the persons responsible for operating the plant. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 102 (for example, as a result of structural measures)? O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 103: Maintenance Work On Sr-Unit And Measuring Probe

    The arrangement is important to allow the SR-unit to be swiveled forwards. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 104: Visual Inspection And Enclosure Cleaning

    Continue with the maintenance for the purge air unit (page 106). O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 105 “Resuming Measuring mode”, page 109. > Optical interface (front window) Fig. 62: Optical interface 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 106: Maintenance Work On The Purge Air Supply

    The frequency with which a filter change is necessary primarily depends on the dust content of the ambient air. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 107: Checking And Replacing The Purge Air Filter

    This result helps to determine the filter replacement frequency. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 108 6 Fit the filter housing cover and align it with the filter housing so that the two snap locks on the side click into position. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 109: Restarting And Checking The Purge Air Unit

    110) so that the optical interfaces in the measuring probe are heated again as fast as possible. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 110: Electrical Connection

    4 Switch the power supply of the SR-unit on again. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 111: Checking And Adjusting The Optical Alignment Of Gm35

    For further information and significance of the LED matrix display on the GM35, see “Check- Note ing the EvU display”, page 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 112: Completing Maintenance Work At The Measuring Point

    If the evaluation unit is damaged (e.g. LC display failure): ▸ Contact SICK Service or the local sales representative. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 113: Box Measuring: Checking The Measuring Ducts For Co Or N 2 O

    Take care not to damage the humidity sensor of the SR-unit! 3 Fit the reflector for the GM35. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 114 Filter box Test gas cylinder Fig. 65: Installing the filter box O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 115: Restart Measuring Mode

    4 Refit the SR-unit back onto the measuring point in the correct position. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 116: Box Measuring: Checking The Measuring Ducts For H O And Co

    Take care not to damage the humidity sensor of the SR-unit! 3 Install the reflector and set the operating lever to “GM35”. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...
  • Page 117 6 Enter the password “1 2 3 4” and wait for scaling to complete. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 118: Restart Measuring Mode

    2 Disassemble the filter box with plate and reflector from the SR-unit and store safely 3 Refit the SR-unit back onto the measuring point in the correct position. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 119: Troubleshooting And Clearing Malfunctions

    • Flange cover to seal off the flange opening when the measuring system is removed. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 120: Integrated Monitoring And Diagnosis System

    Relay 1: – Check and clear the specified malfunction. ● Group malfunction O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 121: Troubleshooting And Clearing Malfunctions, Evaluation Unit

    0) module adjustment data ▸ CO div. Zero Contact Service. 0 div. zero invalid. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 122 O detector temperature ▸ Contact Service H2O temp. detec. outside tolerance. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 123 ▸ If the error cannot be cleared: Contact Service. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 124: Error Messages For The Measuring Probe

    ● ▸ Warming up phase. ● Contact Service if necessary. O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 125 Amplifier in visor at limit. ▸ Exchange IR source or contact Service. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 126: Warning Messages For The Measuring Probes

    2.5 AT, 250 V Fig. 69: LED displays, signals and fuses on the evaluation unit O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 127 4 Outer plug-in connectors on SR-unit. 5 Inner plug-in connectors in SR-unit. 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 128: Technical Data, Consumables And Spare Parts

    FS * 1 FS * 1.33 FS * 2 FS * 4 O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 129: Stability

    Sensitivity ± 2% at least 3 months 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 130: Gm35-System Components

    134 active measuring paths Weight Max. 25 kg Max. 45 kg O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 131 IP 65 / NEMA 4x Dimensions Dimension drawing, see page 135 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 132: Dimension Drawings

    Dimension drawings 11.2.1 GM35 SR-unit dimensions Fig. 70: GM35 SR-unit dimensions O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 133: Open Measuring Probe - Gmp, Dimensions

    2.5 m 2628 1988 1738 1488 1238 Application-specific lengths on request 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 134: Gpp Measuring Probes Dimensions

    2.5 m 2598 2047 1797 1547 1297 Application-specific lengths on request O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 135: Dimension Drawing Of Gm35 Evaluation Unit, Sheet Metal Enclosure

    Fig. 73: Dimensions of GM35 evaluation unit, sheet metal enclosure version 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 136: Dimension Drawing For Gm35 Evaluation Unit, Cast Enclosure

    Dimension drawing for GM35 evaluation unit, cast enclosure Fig. 74: Dimensions of GM35 evaluation unit, cast enclosure version O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 137: Purge Air Unit Dimension Drawing

    Weatherproof covers dimension drawings Fig. 76: Weatherproof cover for purge air unit 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 138 TECHNICAL DATA, CONSUMABLES AND SPARE PARTS 282,5 12,5 Fig. 77: Weatherproof cover for GM35 SR-unit O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 139: Terminal Box For Can Bus Connection, Dimension Drawing

    Fig. 80: Flange with tube for installing the GM35 SR-unit on the duct 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 140: Consumables And Spare Parts

    2 023 704 CAN bus cable, probe – SR-unit 3 x 2 x 0.74, 0.6 m long 5 700 484 Cup spring 5 700 494 Spherical washer O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 141 Spare parts set, automatic beam tracking, R788 PL1M0, probe 1.0 m 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 142 Motor with electronic board, NPR, 2 023 515 Fig. 81: Spare parts assignment for GM35 SR-unit O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK...

  • Page 143: Probe Spare Parts

    4 039 022 Seal, G x P 35 126/116 x x7, graphite 5 312 881 Pressure compensation element 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...

  • Page 144: Spare Parts For The Evaluation Unit

    6 020 125 Locking cap, fuse D5 x 20 6 007 328 Jumper, pluggable 6 020 400 Membrane keyboard O P E R A T I N G I N S T R U C T I O N S |GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...

  • Page 145: Spare Parts For Purge Air Unit

    2 017 329 Hinge pin for GM35 flange fixture 4 023 743 Sealing tape 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S |GM35 Subject to change without notice...
  • Page 146 - Check cable ..............................126 - No signal ..............................126 O P E R A T I N G I N S T R U C T I O N S | GM35 8009389/YN39/V3-0/2015-08| SICK Subject to change without notice...
  • Page 147 - Check cable ..............................126 - No signal ................................126 8009389/YN39/V3-0/2015-08| SICK O P E R A T I N G I N S T R U C T I O N S | GM35 Subject to change without notice...
  • Page 148 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Romania Vietnam Finland France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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