Table Of Contents - Kohler KDI 2504TM Workshop Manual

1 General information ............................................................................................................... 7
1.1 Useful information ........................................................................................................................... 7
1.2 Manufacturer and engine identification ....................................................................................... 8
1.3 Identification of the main internal components of the engine and operating reference
(BASE CONFIGURATION) ............................................................................................................................... 9
1.4 Identification of the external components of the engine (BASE CONFIGURATION) ............. 11
2 Technical information .......................................................................................................... 13
2.1 Engine specifications .................................................................................................................... 13
2.2 Engine dimensions (mm) .............................................................................................................. 15
2.3 Performance ................................................................................................................................... 15
2.4 Oil .................................................................................................................................................... 16
2.5 Fuel .................................................................................................................................................. 17
2.6 Coolant recommendation ............................................................................................................. 19
2.7 Battery recommendation .............................................................................................................. 19
2.8 Periodic maintenance ................................................................................................................... 20
2.9 Fuel system .................................................................................................................................... 21
2.10 Lubrication circuit .......................................................................................................................... 26
2.11 Coolant circuit ................................................................................................................................ 29
2.12 Intake and exhaust circuit ............................................................................................................ 30
2.13 Electric system............................................................................................................................... 33
2.14 Sensors and switches ................................................................................................................... 36
2.15 Electrical components .................................................................................................................. 38
2.16 Timing system and tappets .......................................................................................................... 42
2.17 Components handling ................................................................................................................... 45
2.18 Turbocharger ................................................................................................................................. 45
2.19 Balancer device (optional) ............................................................................................................ 49
3 Safety information ............................................................................................................... 50
3.1 Before start-up .............................................................................................................................. 50
3.2 Safety precautions ........................................................................................................................ 50
3.3 General remarks ............................................................................................................................ 50
3.4 Safety signal description .............................................................................................................. 53
3.5 Information and safety signals ..................................................................................................... 55
3.6 Safety and environmental impact ................................................................................................ 56
3.7 Location of safety labels on engine ............................................................................................. 57
4 Storage information ............................................................................................................. 58
4.1 Product preservation ..................................................................................................................... 58
4.2 Engine storage (up to 6 months) .................................................................................................. 58
4.3 Engine storage (over 6 months) ................................................................................................... 58
INDEX
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