Kohler KDI 2504TM Workshop Manual page 51

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3.2.2 Note for end user
The following indications are dedicated to the user of the machine in order to reduce or eliminate
risks concerning engine operation and the relative routine maintenance work.
The user must read these instructions carefully. Failure to do this could lead to serious danger for
his personal safety and health and that of any persons who may be in the vicinity of the machine.
On starting, make sure that the engine is as horizontal as possible, unless the machine
specifications differ.
Make sure that the machine is stable to prevent the risk of overturning.
The engine must not operate in places containing inflammable materials, in explosive atmospheres,
where there is dust that can easily catch fire unless specific, adequate and clearly indicated
precautions have been taken and have been certified for the machine.
To prevent fire hazards, always keep the machine at least one meter from buildings or from other
machinery.
Children and animals must be kept at a due distance from operating machines in order to prevent
hazards deriving from their operation.
Thoroughly wash and clean all the external parts of the engine before performing any operation, in
order to avoid the accidental introduction of impurities/foreign bodies. Use only water and/or
appropriate products to clean the engine. If cleaning engine with a pressure washer or steam
cleaner, it is important to maintain a minimum distance of at least 200mm between the surface to
be washed and the nozzle. Avoid directing the nozzle on electrical components, cable connections
and sealed rings (oil seals etc). Thoroughly wash and clean the area surrounding the engine
following the instructions provided by machine manufacturer.
Fuel and oil are inflammable. The tank must only be filled when the engine is off. Before starting, dry
any spilt fuel.
Make sure that no soundproofing panels and the ground or floor on which the machine is standing
have not soaked up any fuel.
Fuel vapour is highly toxic. Only refuel outdoors or in a well ventilated place
Do not smoke or use open flames when refuelling.
During operation, the surface of the engine can become dangerously hot. Avoid touching the
exhaust system in particular.
Before proceeding with any operation on the engine, stop it and allow it to cool.
Always open the radiator plug or expansion chamber with the utmost caution, wearing protective
garments and goggles.
The coolant fluid is under pressure. Never carry out any inspections until the engine has cooled.
If there is an electric fan, do not approach the engine when it is still hot as the fan could also start
operating when the engine is at a standstill.
The oil must be drained whilst the engine is hot. Particular care is required to prevent burns. Do not
allow oil to come into contact with the skin because of the health hazards involved. It is
recommended to use an oil intake pump.
During operations that involve access to moving parts of the engine and/or removal of rotating
guards, disconnect and insulate the negative wire (-) of the battery to prevent accidental short-
circuits and to stop the starter motor from being energized.
Check belt tension only when the engine is off.
Fully tighten the tank cap each time after refuelling. Do not fill the tank right to the top but leave an
adequate space for the fuel to expand.
To start the engine follow the specific instructions provided in the engine and/or machine operating
manual. Do not use auxiliary starting devices not originally installed on the machine (e.g. Startpilot).
Before starting, remove any tools that were used to service the engine and/or machine. Make sure
that all guards have been refitted.
Do not mix fuel with elements such as oil or kerosene. Failure to comply with this prohibition will
cause the non-operation of the catalyst and non-observance of the emissions declared by
KOHLER.
Pay attention to the temperature of the oil filter when the filter itself is replaced.
Only check, top up and change the coolant fluid when the engine is off and reached the ambient
temperature. Coolant fluid is polluting, it must therefore be disposed of in the correct way.
Do not use air and water jets at high pressures on cables, connectors and injectors.
SAFETY INFORMATION
3
51
EN

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