Kohler KDI 2504TM Workshop Manual page 102

8
Grinding of surface A1 is not permitted
8.2.4 4-cylinder camshaft housing check
The camshaft housings only contain the timing system
side bushing Q.
Use an internal dial gauge to measure the diameters of
housings X - W - K - Y - Z.
With a micrometer, measure the diameters of gudgeon
pins X1 - W1 - K1 - Y1 - Z1 (Fig. 8.4). According to the
values measured, calculate the clearance between the
housing and gudgeon, which is to observe the values in
Tab. 8.2a.
The MAX value of wear allowed is 0.120 mm
Important
•
Tab. 8.2a details the dimensional values of new
components only.
Fig 8.3
8.2.5 Camshaft control for 4 cylinder engine
With a micrometer, measure the maximum dimensions of intake
camshaft R and exhaust camshaft S (Tab. 8.2b).
The MAX value of wear allowed is 0.1 mm.
Important
Tab. 8.2b details the dimensional values of new components
only.
EN 102
INFORMATION ABOUT OVERHAULING
Tab 8.2a Housing and camshaft gudgeon
dimensions.
DIMENSIONS
REF.
(mm)
X 44.000 - 44.025
X1 43.940 - 43.960
W 43.000 - 43.025
W1 42.920 - 42.940
K 42.000 - 42.025
K1 41.920 - 41.940
Y
41.000 - 41.025
Y1 40.920 - 40.940
Z 36.000 - 36.025
35.920 - 35.940
Z1
Tab 8.2b Camshaft dimensions.
REF. DIMENSIONS (mm)
R
32.638 - 32.700
S 32.998 - 32.060
CLEARANCE
VALUE (mm)
0.040 - 0.085
0.060 - 0.105
0.060 - 0.105
0.060 - 0.105
0.060 - 0.105