Kohler KG2204 Manuals

Manuals and User Guides for Kohler KG2204. We have 3 Kohler KG2204 manuals available for free PDF download: Service, Operation

Kohler KG2204 Service (108 pages)

Propane, Liquefied Petroleum Gas (LPG) and Natural Gas (NG) Fueled

Brand: Kohler | Category: Engine | Size: 4.8 MB

Product Identification Information

2
Table of Contents

3
Safety Precautions and Instructions

5
Introduction

9
Service Assistance

10
Fuel System Overview

11
- Introduction
  11
- Air-Fuel Mixer
  13
- Charge Air Cooler (KG2204T Only)
  13
- Coolant Temperature Sensor
  13
- Crankshaft Position (CKP) Sensor
  14
- Electronic Control Module
  14
- Fuel Control Valve
  15
- Fuel Pressure Regulator
  15
- Fuel Shut-Off Valves
  16
- Heated Exhaust Gas Oxygen (HEGO) Sensor
  16
- Ignition System
  17
- MAP and TMAP Sensors
  17
- Oil Pressure Sender
  18
- Throttle Body
  19
- Throttle Position (TP) Sensor
  19
- Turbocharger (KG2204T Only)
  20
- Turbocharger Oil Lines (KG2204T Only)
  20
Diagnostic Troubleshooting Codes

21
- Introduction
  21
- Spectrum Diagnostic Scan Tool (DST)
  21
Fuel System Troubleshooting

45
- Fuel System Intermittent Problems
  47
- Fuel System Basic Checks
  47
- No Start
  49
- Hard Start
  50
- Cuts out and Misses
  51
- Hesitation, Sag, or Stumble
  52
- Backfire
  53
- Lack of Power or Sluggishness
  54
- Poor Fuel Economy
  55
- Rough, Unstable, or Incorrect Engine Speed and Stalling
  56
- Hunting and Surging
  57
Electrical System and Sensor Troubleshooting

59
Installation and Removal Procedures

83
Appendix A Torque Specifications

101
Appendix B Abbreviations

103

Kohler KG2204 Operation (52 pages)

Naturally Aspirated, Turbocharged Liquefied Petroleum Gas (LPG)/Propane/ Natural Gas (NG) Fueled

Brand: Kohler | Category: Engine | Size: 2.26 MB

Table of Contents
3
Section 1 Engine Identification and Technical Support

5
- Know Your Engine
  5
  - Purchase Date
    5
- Related Literature
  5
- Service Parts
  5
Section 2 Safety Precautions

7
- Safety Alerts
  7
- Safety Information for this Engine
  7
Section 3 Components and Maintenance Locations

11
Section 4 Operation

15
- Introduction
  15
- Fuel System
  15
  - Components
    15
  - Fuel Specifications
    19
  - NG to LPG Conversion
    20
- Before Starting
  21
- Starting
  22
- Cold Weather Starting
  23
- Monitoring Engine Operation
  24
- Stopping
  24
Section 5 Maintenance

25
- Introduction
  25
- Fluid Specifications
  26
  - Oil Recommendations
    26
  - Grease Recommendations
    26
  - Coolant Recommendations
    26
- Periodic Maintenance Schedule
  27
- Engine
  28
  - Check Engine Oil
    28
  - Change Engine Oil and Oil Filter
    28
  - Check and Clean the Air Filter
    31
  - Replace the Air Filter
    31
  - Check and Adjust the Spark Plugs
    31
  - Replace the Spark Plugs
    33
  - Ignition Timing
    34
- Electrical System
  34
- Cooling System
  38
  - Check Coolant Level and Condition
    38
  - Check Hoses and Clamps
    38
- Fuel System
  39
  - Check Fuel Supply Pipe and Connections
    39
  - Check Fuel Level (LPG Only)
    39
Section 6 Troubleshooting

41
- Introduction
  41
- Troubleshooting
  41
Section 7 Storage

43
Section 8 Specifications

45
- Engine Specifications
  45
- Specifications of Main Components
  46
- Adjustment Specifications
  46
- Torque Specifications
  46
- Standard Torque Specifications
  47

Kohler KG2204 Operation (48 pages)

Brand: Kohler | Category: Engine | Size: 1.51 MB

Table of Contents
3
Section 1 Engine Identification and Technical Support

5
- Know Your Engine
  5
  - Purchase Date
    5
- Related Literature
  5
- Service Parts
  5
Section 2 Safety Precautions

7
Section 3 Components and Maintenance Locations

11
- Engine Side Views
  11
- Front and Rear Views
  12
Section 4 Operation

13
- Introduction
  13
- Fuel System
  13
  - Components
    13
    
    Fuel Control Valve
    14
    
    Throttle Body
    15
  - Fuel Specifications
    17
  - NG to LPG Conversion
    18
- Before Starting
  19
- Starting
  20
- Cold Weather Starting
  21
- Monitoring Engine Operation
  22
- Stopping
  22
Section 5 Maintenance

23
- Introduction
  23
- Fluid Specifications
  24
  - Oil Recommendations
    24
  - Grease Recommendations
    24
  - Coolant Recommendations
    24
- Periodic Maintenance Schedule
  25
- Engine
  26
  - Check Engine Oil
    26
  - Change Engine Oil and Oil Filter
    26
  - Check and Clean the Air Filter
    29
  - Replace the Air Filter
    29
  - Check and Adjust the Spark Plugs
    29
  - Replace the Spark Plugs
    31
  - Ignition Timing
    31
- Electrical System
  32
- Cooling System
  35
  - Check Coolant Level and Condition
    35
  - Check Hoses and Clamps
    36
- Fuel System
  36
  - Check Fuel Supply Pipe and Connections
    37
  - Check Fuel Level (LPG Only)
    37
Section 6 Troubleshooting

39
- Introduction
  39
- Troubleshooting
  39
Section 7 Storage

41
Section 8 Specifications

43
- Engine Specifications
  43
- Specifications of Main Components
  44
- Adjustment Specifications
  44
- Torque Specifications
  44
- Standard Torque Specifications
  45
- Specifications
  46

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Kohler KG2204 Manuals

Kohler KG2204 Service (108 pages)

Table of Contents

Product Identification Information

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Fuel System Overview

Diagnostic Troubleshooting Codes

Fuel System Troubleshooting

Electrical System and Sensor Troubleshooting

Installation and Removal Procedures

Appendix A Torque Specifications

Appendix B Abbreviations

Kohler KG2204 Operation (52 pages)

Table of Contents

Section 1 Engine Identification and Technical Support

Section 2 Safety Precautions

Section 3 Components and Maintenance Locations

Section 4 Operation

Section 5 Maintenance

Section 6 Troubleshooting

Section 7 Storage

Section 8 Specifications

Kohler KG2204 Operation (48 pages)

Table of Contents

Section 1 Engine Identification and Technical Support

Section 2 Safety Precautions

Section 3 Components and Maintenance Locations

Section 4 Operation

Section 5 Maintenance

Section 6 Troubleshooting

Section 7 Storage

Section 8 Specifications

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