Kohler KDI 2504TM Workshop Manual page 119

Important
•
Leave the ring compressor assembled on the piston
6. Push piston AQ downwards without introducing the segments in the cylinder, rotate piston AQ by
10° in a clockwise direction (value BR – correct assembly position).
Fig 9.18
7. Push the piston AQ downwards by centering the
crankpin BG with the connecting rod AZ.
8. Turn the crankcase on support to assemble the con rod
capp on cylinder 1 and 4.
9. Check that the half-bearing AS is mounted correctly on
the connecting rod cap AV.
Important
•
Check that the break levels of connecting rod cap AV
coincide perfectly onto connecting rod AZ before
screwing on and tightening capscrews AU.
10. Couple the connecting rod cap AV to the connecting rod
AZ using the marks made at disassembly (Par. 7.15.2 e
7.15.5).
11. Screw in the screws AU.
12. Repeat the operations from 1 to 10 for each cylinder.
Important
ASSEMBLY INFORMATION
Fig 9.19
Fig 9.20
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