Repair Instructions; Engine Components Removable With The Engine In Place - Suzuki RMX450Z Service Manual

1D-5 Engine Mechanical:

Engine Components Removable with the Engine in Place

Engine components which can be removed while the engine is installed on the frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each component.
Center of Engine
Item
Air cleaner element
Exhaust pipe/Muffler
Throttle body
Cam chain tension
adjuster
Cylinder head cover
Cylinder head
Camshafts
Starter motor
Cylinder
Piston
Cam chain
Cam chain guide
Cam chain tensioner

Repair Instructions

Removal
Refer to "Air Cleaner
Element Removal and
Installation" (Page 1D-8).
Refer to "Muffler / Exhaust
Pipe Removal and
Installation" in Section 1K
(Page 1K-2).
Refer to "Throttle Body
Removal and Installation"
(Page 1D-15).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Starter Motor
Removal and Installation" in
Section 1I (Page 1I-4).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Inspection
Refer to "Air Cleaner
Element Cleaning" in Section
0B (Page 0B-4).
Refer to "Exhaust System
Inspection" in Section 1K
(Page 1K-3).
Refer to "Throttle Body
Inspection and Cleaning"
(Page 1D-20).
Refer to "Cam Chain Tension
Adjuster Inspection"
(Page 1D-38).
—
Refer to "Cylinder Head
Related Parts Inspection"
(Page 1D-43).
Refer to "Camshaft
Inspection" (Page 1D-36).
Refer to "Starter Motor
Related Parts Inspection" in
Section 1I (Page 1I-5).
Refer to "Cylinder Inspection"
(Page 1D-48).
Refer to "Piston and Piston
Ring Inspection" (Page 1D-
50).
—
Refer to "Cam Chain Guide
Inspection" (Page 1D-38).
Refer to "Cam Chain
Tensioner Inspection"
(Page 1D-39).
BA02J21406001
Installation
Refer to "Air Cleaner
Element Removal and
Installation" (Page 1D-8).
Refer to "Muffler / Exhaust
Pipe Removal and
Installation" in Section 1K
(Page 1K-2).
Refer to "Throttle Body
Removal and Installation"
(Page 1D-15).
Refer to "Engine Top Side
Assembly" (Page 1D-30).
Refer to "Engine Top Side
Assembly" (Page 1D-30).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Starter Motor
Removal and Installation" in
Section 1I (Page 1I-4).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).
Refer to "Engine Top Side
Disassembly" (Page 1D-27).