Table of Contents
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Repair Instructions .............................................. 1F-4
Cooling Circuit Inspection ................................... 1F-4
Radiator Cap Inspection ..................................... 1F-4
Radiator Inspection and Cleaning ....................... 1F-4
Radiator Removal and Installation ...................... 1F-5
Water Hose Inspection........................................ 1F-6
Water Hose Removal and Installation................. 1F-6
Radiator Reservoir Tank Inspection.................... 1F-6
ECT Sensor Removal and Installation ................ 1F-7
ECT Sensor Inspection ....................................... 1F-7
Water Pump Components................................... 1F-7
Water Pump Removal and Installation................ 1F-8
Water Pump Related Parts Inspection .............. 1F-11
Specifications..................................................... 1F-11
Service Data ..................................................... 1F-11
Tightening Torque Specifications...................... 1F-11
Special Tools and Equipment ........................... 1F-12
Recommended Service Material ....................... 1F-12
Fuel System ............................................. 1G-1
Precautions...........................................................1G-1
Precautions for Fuel System ...............................1G-1
Diagnostic Information and Procedures............1G-2
Fuel System Diagnosis .......................................1G-2
Repair Instructions ..............................................1G-3
Fuel Pressure Inspection ....................................1G-3
Fuel Pump Inspection .........................................1G-3
Fuel Discharge Amount Inspection .....................1G-4
Fuel Pump Relay Inspection ...............................1G-4
Fuel Hose Inspection ..........................................1G-4
Fuel Level Indicator Inspection ...........................1G-4
Fuel Tank Components.......................................1G-5
Fuel Tank Removal and Installation....................1G-5
Fuel Injector Inspection and Cleaning.................1G-6
Fuel Pump Removal and Installation ..................1G-6
Specifications.......................................................1G-7
Service Data .......................................................1G-7
Tightening Torque Specifications........................1G-7
Special Tools and Equipment .............................1G-8
Recommended Service Material .........................1G-8
Special Tool ........................................................1G-8
Ignition System........................................ 1H-1
Schematic and Routing Diagram........................1H-1
Ignition System Diagram .....................................1H-1
Ignition System Components Location ...............1H-1
Diagnostic Information and Procedures............1H-2
Ignition System Symptom Diagnosis...................1H-2
No Spark or Poor Spark ......................................1H-3
Repair Instructions ..............................................1H-4
Spark Plug Inspection and Cleaning ...................1H-4
Ignition Coil and Plug Cap Inspection .................1H-4
CKP Sensor Inspection .......................................1H-6
Engine Stop Switch Inspection............................1H-8
Ignition Switch Inspection....................................1H-9
Ignition Switch Removal and Installation.............1H-9
Specifications .....................................................1H-10
Service Data......................................................1H-10
Tightening Torque Specifications......................1H-10
Special Tools and Equipment ...........................1H-10
Special Tool ......................................................1H-10
Starting System .........................................1I-1
Schematic and Routing Diagram ......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures ............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter Motor will not Run..................................... 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4
Starter Motor Disassembly and Assembly ........... 1I-4
Starter Motor Related Parts Inspection ................ 1I-5
Starter Relay Removal and Installation................ 1I-6
Starter Relay Inspection....................................... 1I-7
Gear Position (GP) Switch Inspection.................. 1I-7
Starter Torque Limiter Inspection....................... 1I-11
Starter Clutch Related Parts Inspection ............. 1I-12
Starter Button Inspection.................................... 1I-13
Kick Starter Components ................................... 1I-14
Kick Starter Removal and Installation ................ 1I-15
Kick Starter Related Parts Inspection ................ 1I-18
Specifications ...................................................... 1I-19
Service Data....................................................... 1I-19
Tightening Torque Specifications....................... 1I-19
Special Tools and Equipment ............................ 1I-19
Recommended Service Material ........................ 1I-19
Special Tool ....................................................... 1I-20
Charging System ......................................1J-1
Schematic and Routing Diagram ........................ 1J-1
Charging System Diagram .................................. 1J-1
Component Location ........................................... 1J-1
Charging System Components Location............. 1J-1
Diagnostic Information and Procedures ............ 1J-2
Charging System Symptom Diagnosis................ 1J-2
Table of Contents 1-iii
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