Gearshift Fork And Gear - Suzuki DR-Z400S 2001 Service Manual

GEARSHIFT FORK AND GEAR

GEARSHIFT-FORK-TO-GEARSHIFT-FORK GROOVE
CLEARANCE
Clearance for each gearshift fork plays an important role in the
smoothness and positiveness of the shifting process.
Measure the gearshift fork clearance in the groove of its respec-
tive gear using the thickness gauge.
If the clearance exceeds specification, replace the fork, its re-
spective gear, or both.
09900-20803: Thickness gauge
09900-20101: Vernier calipers
Gearshift-fork-to-gearshift-fork-groove clearance
Service Limit: 0.50 mm (0.020 in)
Shift fork groove width
Standard: 4.8 – 4.9 mm (0.189 – 0.193 in)
Shift fork thickness
Standard: 4.6 – 4.7 mm (0.181 – 0.185 in)
ENGINE 3-39