Suzuki RMX450Z Service Manual page 437

13) Install the spring washer seat (10) and spring washer
(11) onto the clutch sleeve hub correctly.
10
14) Apply engine oil to the clutch drive plates and driven
plates.
15) Install the clutch drive plates and driven plates one
by one to the clutch sleeve hub in the prescribed
order.
12
13
14
12. No. 2 drive plate (3 pcs. + 1 pc.)
13. No. 2 driven plate (1 pc.)
14. No. 1 driven plate (6 pcs.)
15. No. 1 drive plate (4 pcs.)
"B": Direction of outside
NOTE
Two kinds of the drive plate (No. 1, No. 2) are
equipped in the clutch system, they can be
distinguished by form of clutch facings.
Drive plate "a"
No. 1 10.5 mm (0.41 in) 5.2 mm (0.20 in)
No. 2 9.0 mm (0.35 in)
11
IA02J1530037-03
15 12
"B "
IA02J1530026-06
" a "
" b "
IA02J1530043-01
"b"
6.7 mm (0.26 in)
NOTE
Two kinds of the driven plate (No. 1 and No.
2) are equipped in the clutch system, they
can be distinguished by color.
The No. 2 driven plate should be installed
innermost.
Driven plate
No. 1
No. 2
16) Install the clutch pressure plate (16) and clutch
springs.
17) Tighten the clutch spring set bolts to the specified
torque.
Tightening torque
Clutch spring set bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-
ft)
NOTE
Tighten the clutch spring set bolt little by
little and diagonally.
18) Install new gasket (17).
CAUTION
!
Use new gasket to prevent oil leakage.
Clutch: 5C-10
Color
Sliver
Gray (Heat treated)
16
IA02J1530027-03
17
IA02J1530028-03