Starter Clutch Related Parts Inspection; Starter Driven Gear Bearing Removal And Installation - Suzuki RMX450Z Service Manual

2) Turn the starter torque limiter with a torque wrench
and check the slip torque. If the slip torque is not
within the specification, replace the starter torque
limiter with a new one.
Starter torque limiter slip torque
Standard: 9 – 24 N⋅m (0.9 – 2.4 kgf-m, 6.5 – 17.5
lbf-ft)
(B)
(A)

Starter Clutch Related Parts Inspection

Refer to "Starter Torque Limiter / Starter Idle Gear /
Starter Clutch Removal and Installation" (Page 1I-10).
Starter Clutch
1) Install the starter driven gear onto the starter clutch.
2) Turn the starter driven gear by hand to inspect the
starter clutch for smooth movement. The gear turns
in one direction only. If a large resistance is felt for
rotation, inspect the starter clutch or the starter
clutch contacting surface on the starter driven gear
for wear or damage.
If they are found to be damaged, replace the one
way clutch with a new one.
Starter Driven Gear Bearing and Starter Driven Gear
Inspect the starter driven gear bearing and starter clutch
contacting surface on the starter driven gear for wear
and damage. If they are found to be damaged, replace
them with new ones.
Starter Idle Gear
Inspect the starter idle gears and bearings for wear or
damage. If any damage is found, replace it with a new
one.
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Starter Driven Gear Bearing Removal and
Installation
Removal
1) Remove the starter driven gear. Refer to "Starter
Torque Limiter / Starter Idle Gear / Starter Clutch
Removal and Installation" (Page 1I-10).
2) Remove the bearing by removing the snap ring (1)
using the special tool.
Special tool
type))
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Starting System:
: 09900–06108 (Snap ring remover (Close
1I-12
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BA02J21906012
1
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