Transmission Removal And Installation - Suzuki RMX450Z Service Manual

Transmission Removal and Installation

Removal
1) Remove the engine assembly from the frame. Refer
to "Engine Assembly Removal" in Section 1D
(Page 1D-20).
2) Remove the engine top side. Refer to "Engine Top
Side Disassembly" in Section 1D (Page 1D-27).
3) Separate the left and right crankcases. Refer to
"Engine Bottom Side Disassembly" in Section 1D
(Page 1D-51).
4) Remove the gearshift fork shafts (1), gearshift cam
(2) and gearshift forks (3).
3
5) Remove the driveshaft assembly (4) and
countershaft assembly (5).
4
6) Remove the engine sprocket spacer (6) and O-rings
(7).
BA02J25206002
1
3
2
IA02J1520001-01
5
IA02J1520002-01
7
6
IA02J1520003-04
Installation
1) Install the countershaft assembly (1) and driveshaft
assembly (2).
2
2) Install the gearshift forks into the gearshifting
grooves in the correct position and direction.
3
4
3
4
3. Gearshift fork No. 1 (28H1 )
4. Gearshift fork No. 2 (28H2 )
5. Gearshift fork No. 3 (28H3 )
Manual Transmission:
1
IA02J1520004-01
5
IA02J1520005-01
5
IA02J1520006-02
5B-3