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Manuals
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Suzuki Manuals
Motorcycle
RM250
Owner's service manual
Suzuki RM 250 Owner's Service Manual
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Also See for RM 250
:
Owner's service manual
(270 pages)
,
Owner's service manual
(230 pages)
,
Owner's service manual
(152 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Precautions
Group Index
How to Use this Manual
Component Parts and Work to be Done
Symbol
General Information/Contents
Warning/Cautions for Servicing
Wear a Helmet and Googles/Protective Gear
Inspect Your Machine before Riding
Practice on Level Ground
Precautions
Serial Number Location
Location of Parts
Fuel and Oil Recommendation
Starting the Engine
Stopping the Engine
Transmission
Break-In (Running-In)
When Engine Parts Are New/Replaced
Country and Area Codes
Periodic Maintenance/Contents
Periodic Maintenance Chart
Inspection before Practice/Race
Spark Plug
Air Cleaner Element Removal
Washing
Installation
Transmission Oil Level Inspection and Replenishment
Transmission Oil Change
Engine Coolant Level Check
Engine Coolant Density-Freezing Point Curve
Engine Coolant Replenishment
Engine Cooling System Inspection
Clutch Major/Minor Adjustment
Throttle Cable
Fuel Hose/Valve
Cylinder/Cylinder Head
Piston
Exhaust Valve
Exhaust Silencer
Drive Chain Slack/Adjustment
20Th Pitch Length
Drive Chain Lubrication
Sprocket Inspection
Drive Chain Guide/Guide Buffer
Drive Chain Control Roller
Brake Fluid Level
Brake Pad
Front Brake Lever Adjustment
Brake Pedal Height Adjustment
Front Fork
Air Pressure Adjustment
Steering
Rear Suspension
Tire Pressure
Wheel Rim
Spoke Nipple
Rim Lock
Lubrication
Engine Dismounting and Mounting/Contents
Engine Dismounting
Engine Mounting
Inspection after Engine Mounting
Cylinder, Cylinder Head and Piston/Contents
Constrtuction
Cylinder/Cylinder Head Removal
Piston and Piston Ring Removal
Cylinder/Cylinder Head Inspection
Piston to Cylinder Clearance
Conrod
Piston and Piston Ring Inspection
Piston and Piston Ring Installation
Cylinder Installation
Cylinder Head Installation
Inspection after Installation
Clutch/Contents
Clutch Construction
Clutch Plate Removal
Primary Driven Gear Removal
Clutch Release Camshaft Removal
Drive/Driven Plate Inspection
Clutch Spring Inspection
Clutch Push Rod/Release Camshaft Inspection
Primary Driven Gear and Clutch Sleeve Hub Inspection
Bearing and Spacer Inspection
Oil Seal and Bearing Inspection
Primary Drive Gear Installation
Clutch Plate/Cover
Magneto Cover Installation
Kick Starter/Contents
Kick Starter Construction
Kick Starter Removal/Inspection
Kick Starter Reassembly
Magneto Rotor and Stator/Contents
Magneto Rotor and Stator Construction
Magneto Rotor and Stator Removal
Magneto Rotor and Stator Installation
Transmission and Crankshaft/Contents
Crankshaft and Crankcase Construction
Transmission Construction
Gearshift Linkage Removal
Primary Drive Gear Removal
Crankcase and Transmission Removal
Crankshaft Removal
Gearshift Shaft Inspection
Gearshift Cam Driven Gear Inspection
Transmission Inspection
Crankshaft Inspection
Conrod Inspection
Oil Seal Inspection and Removal
Oil Seal Installation
Bearing Inspection, Removal and Installation
Crankshaft Installation
Transmission Installation
Crankcase Installation
Gearshift Linkage Installation
Fuel System/Contents
Fuel System Construction
Carburetor Tuning
Carburetor Specifications
Carburetor Components and Fnctions
Slow/Power Jet
Air Screw
Needle Clip Position
Jet Needle
Needle Number
Main Jet
Throttle Stop Screw
Variation in Air (Oxygen) Concentration and Carburetor Conditions
Judging Air/Fuel Mixture
Tuning Procedure
Included Parts and Optional Parts
Carburetor Removal and Disassembly
Carburetor Inspection
Carburetor Reassembly and Remounting
Carburetor Solenoid Removal and Inspection
Carburetor Reassembly
Throttle Position Sensor Inspection
Throttle Position Sensor Removal and Remounting
Reed Valve Removal/Inspection/Reassembly
Cooling System/Contents
Cooling System Construction
Cooling Circuit Inspection
Radiator Cap Inspection
Rediator Removal
Water Pump Removal
Radiator Inspection
Impeller and Gear Shaft Inspection
Water Pump Bearing Inspection
Oil Seal Inspection
Bearing Replacement
Water Pump Reassembly
Exhaust Valve/Contents
Exhaust Valve Construction
Exhaust Side Valve (RH) Disassembly
Exhaust Side (Lh)/Main Valve Disassembly
Exhaust Valve Inspection/Reassembly
Exhaust Valve Governer and Actuator Disassembly
Exhaust Valve Governer and Actuator Inspection/Reassembly
Constructions/Contents
Exterior Parts
Handlebar Controls
Removal
Remounting
Seat Rail, Drive Chain Control Roller
Front and Rear Wheels/Contents
Front and Rear Wheels Construction
Front Wheel Removal and Reassembly
Rear Wheel Removal
Rear Wheel Reassembly
Spacer and Dust Seal Inspection
Axle Shaft Inspection
Wheel Rim Inspection
Wheel Bearing Inspection
Front/Rear Wheel Bearing Removal
Front/Rear Wheel Bearing Reassembly
Disc Plate Replacement
Rear Sprocket Replacement
Front and Rear Brakes/Contents
Front and Rear Brakes Construction
Bruid Fluid Air Bleeding
Brake Fluid Replacement
Front/Rear Brake Pads Replacement
Brake Disc Inspection
Caliper
Front Caliper Removal and Disassembly
Rear Caliper Removal and Disassembly
Caliper Inspection
Caliper Cleaning
Front Caliper Reassembly
Rear Caliper Reassembly
Front Master Cylinder Removal and Disassembly
Rear Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Cleaning
Front Master Cylinder Reassembly
Rear Master Cylinder Reassembly
Brake Pedal Removal/Reassembly
Front Fork and Steering/Contents
Front Fork and Steering Construction
Front Fork Tuning
Compression Damping Force Adjustment
Rebound Damping Force Adjustment
Oil Quantity Minor Adjustment
Adding/Reducing the Fork Oil
Oil Change (Only for Outer Tube Oil Chamber)
Spring Change
Front Fork Tuning Procedure
Suspension Balance
Balance Test/Tips
Front Fork Removal
Front Fork Disassembly
Inner Tube Removal
Center Bolt Inspection
Compression Damper Unit Inspection
Inner/Outer Tube Inspection
Damper Rod Inspection
Spring Coller Inspection
Fork Spring Inspection
Slide Bushing and Guide Bushing Inspection
Inner Tube Reassembly
Compression Damper Unit
Steering Removal
Steering Inspection
Steering Installation
Rear Suspension/Contents
Rear Suspension Construction
Rear Suspension Tuning
Low/High Speed Compression Damping Force Adjustment
Spring Pre-Load Adjustment
Rear Suspension Tuning Procedure
Rear Shock Absorber Removal
Spring Removal
Rear Shock Absorber Inspection
Spring Installation
Rear Shock Absorber Installation
Oil Replacement Procedure
Tools and Equipment
Rear Shock Absorber Disassembly and Inspection
Rear Shock Absorber Reassembly/Disposal
Swingarm Disassembly
Swingarm Inspection
Bearing Replacement/Reassembly
Rear Suspension Linkage Disassembly/Inspection
Bearing Removal/Installation/Reassembly
Electrical System/Contents
Electrical Circuit
Ignition System Peak Voltage Inspection
Ignition Coil Inspection
CDI Unit Inspection
Stator Coil Inspection
Troubleshooting/Contents
Troubleshooting Engine
Troubleshooting Chassis
Service Data/Contents
Tightening Torque Engine/Chassis
Special Tools
Wiring Diagram
Wire Harnes Routing
Cable Routing
Carburetor/Water Hose Routing
Front Brake Hose Routing
Rear Brake Hose Routing
Handlebar Set-Up
Muffler Set-Up
Specifications
Spare/Optional Parts
Rear Sproket
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Owner's Service Manual
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Table of Contents
Troubleshooting
Troubleshooting/Contents
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Troubleshooting Engine
203
Troubleshooting Chassis
206
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