4fdi/2fdo 24v/10a profisafe v2 ipar 4-channel digital input and 2-channel digital output module profisafe v2 ipar, 24v/10a semiconductor power output (176 pages)
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Manual WAGO I/O System 750/753 750-632(/xxx-xxx) Proportional Valve Module Version 1.3.1, valid from FW/HW-Version 01/01...
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We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent. WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH. Manual Version 1.3.1, valid from FW/HW-Version 01/01...
4.2.3.2 Push-in CAGE CLAMP Connectors 750-632/000-100 ....25 ® Display Elements ................26 Schematic Diagram ................28 4.4.1 Schematic Diagram 750-632 ............28 4.4.2 Schematic Diagram 750-632/000-100 ..........29 Technical Data .................. 30 4.5.1 Device Data .................. 30 4.5.2 Power Supply ................30 4.5.3...
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5.2.2 Specifying Setpoint Value: Operating Mode with Two Valves ..38 5.2.3 Specifying the Setpoint Value: Operating Mode with Two Valves, Coil Control: Two Coils, Unidirectional (3-wire) (750-632/000-100 only ....................38 Functions for the Setpoint Value Control ..........39 5.3.1 “Automatic mode”...
Proportional Valve Module 750-632/000-100 Proportional Valve Module 2-3L The I/O module 750-632 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler or controller. Consider power layout of the WAGO I/O System 750! In addition to these operating instructions, you will also need the manual for the used fieldbus coupler or controller, which can be downloaded at www.wago.com.
Notes about this Documentation WAGO I/O System 750/753 750-632 Proportional Valve Module Symbols Personal Injury! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury. Personal Injury Caused by Electric Current! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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WAGO I/O System 750/753 Notes about this Documentation 750-632 Proportional Valve Module Additional Information: Refers to additional information which is not an integral part of this documentation (e.g., the Internet). Manual Version 1.3.1, valid from FW/HW-Version 01/01...
Notes about this Documentation WAGO I/O System 750/753 750-632 Proportional Valve Module Number Notation Table 2: Number Notation Number Code Example Note Decimal Normal notation Hexadecimal 0x64 C notation Binary '100' In quotation marks, nibble separated '0110.0100' with dots (.)
2.1.1 Subject to Changes WAGO GmbH & Co. KG reserves the right to provide for any alterations or modifications. WAGO GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights.
These modules contain no parts that can be serviced or repaired by the user. The following actions will result in the exclusion of liability on the part of WAGO GmbH & Co. KG: •...
WAGO I/O System 750/753 Important Notes 750-632 Proportional Valve Module Environmentally friendly disposal benefits health and protects the environment from harmful substances in electrical and electronic equipment. • Observe national and local regulations for the disposal of electrical and electronic equipment.
Important Notes WAGO I/O System 750/753 750-632 Proportional Valve Module Safety Advice (Precautions) For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed: Do not work on devices while energized! All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
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WAGO I/O System 750/753 Important Notes 750-632 Proportional Valve Module Inadequate wire cross sections can cause temperature increases! To avoid increasing thermal risks, only use conductor cross-sections sufficient for the required maximum load current. The conductor cross-sections specified in the technical data refer exclusively to the mechanical connection capacity of the clamping points.
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Important Notes WAGO I/O System 750/753 750-632 Proportional Valve Module Do not reverse the polarity of connection lines! Avoid reverse polarity of data and power supply lines, as this may damage the devices involved. Avoid electrostatic discharge! The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched.
WAGO I/O System 750/753 Technology of Proportional Valves 750-632 Proportional Valve Module Technology of Proportional Valves Proportional valves can be used to control the throughput of liquids or gases. The throughput is determined by a lifting armature that is pressed on the valve seat by a spring.
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Device Description The I/O module serves to control proportional valves. The I/O module has two outputs with switchable dithering that can be current-controlled via pulse width modulation. A unidirectionally functioning coil or a bidirectionally functioning coil for a valve can be connected at each output.
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WAGO I/O System 750/753 Device Description 750-632 Proportional Valve Module The 750-632 module can be used with the fieldbus couplers and controllers of the WAGO I/O System 750 of the specified version or higher listed in the “Compatibility list” table.
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Table 4: Compatibility List 750-632 Fieldbus Bus System Item No. Firmware Couplers/Controllers Various PFC200 750-820x I/O-IPC 758-870/000-11x 758-874/000-11x 758-875/000-11x 758-876/000-11x The abbreviated parameter set is supported in firmware 18 or higher.
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Connectors 4.2.1 Data Contacts/Local Bus Communication between the fieldbus coupler/controller and the I/O modules as well as the system supply of the I/O modules is carried out via the local bus. The contacting for the local bus consists of 6 data contacts, which are available as self-cleaning gold spring contacts.
The blade contacts are sharp-edged. Handle the I/O module carefully to prevent injury. Do not touch the blade contacts. The I/O module 750-632 has 2 self-cleaning power jumper contacts that supply and transmit power for the field side. The contacts on the left side of the I/O module are designed as blade contacts and those on the right side as spring contacts.
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Display Elements Figure 7: Display Elements Table 9: Legend for Figure “Display Elements” Channel Designation LED State Function Yellow Active Dithering Inactive Yellow Setpoint value achieved Setpoint Setpoint value not achieved (e.g.
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WAGO I/O System 750/753 Device Description 750-632 Proportional Valve Module Table 9: Legend for Figure “Display Elements” Channel Designation LED State Function Green Logic „1“ Signal status DI 1 Logic „0“ Green Logic „1“ Signal status DI 2 Logic „0“...
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Technical Data 4.5.1 Device Data Table 10: Technical Data ‒ Device Data Width 12 mm Depth (from upper edge of DIN 35 rail) 64 mm Height 100 mm Weight Approx. 50 g...
WAGO I/O System 750/753 Device Description 750-632 Proportional Valve Module 4.5.5 Outputs Table 14: Technical Data ‒ Outputs Number and type 2 channels, PWM signal, bipolar (A+, A− and B+, B−) Features Output stage output, short-circuit-proof and protected against overload by...
The following approvals have been granted to 750-632 I/O module: UL508 Korea Certification MSIP-REM-W43-PVM750 The following Ex approvals have been granted to the basic version of 750-632 I/O modules and the variation /000-100: TÜV 14 ATEX 148929 X II 3 G Ex nA IIC T4 Gc IECEx TUN 14.0035 X...
Device Description WAGO I/O System 750/753 750-632 Proportional Valve Module Standards and Guidelines The standard version of the 750-632 I/O module and the 750-632/000-100 version meet the following standards and guidelines: EMC Directive EMC CE-Immunity to interference EN 61000-6-2 EMC CE-Emission of interference...
Function Description The I/O module can be operated with all compatible fieldbus couplers/controllers from the WAGO-I/O-SYSTEM 750. The I/O module can control proportional valves such that the valves can be precisely set in proportion to the current supplied. Hydraulic actuators, for example, can be controlled in this way.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Specifying the Setpoint Value The control current provided by the I/O module can be directly specified in the process image (output) via a setpoint value. The current actual value is depicted by the I/O module in the process image (input) as the value of the current.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.2.2 Specifying Setpoint Value: Operating Mode with Two Valves Table 21: Operating Mode with Two Valves Setpoint Coil control Setpoint Control value range value, value range reference Valve n One coil −100 …...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Functions for the Setpoint Value Control The I/O module offers the following functions, to be explained later: 5.3.1 “Automatic mode” In “Automatic Mode”, the I/O module approaches the specified setpoint value automatically with the selected ramp.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.3.2 “Jog Mode” In this function, the I/O module changes the setpoint value until an applied signal is canceled. For example, a drive runs at a fixed speed in a fixed direction until a corresponding button is released.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.3.3 “Tip Mode” The “Tip mode” function is a variant of the “Jog mode” function. In this case, the change in current is not controlled by level. At a rising edge, the current is increased or decreased for a parameterizable time period.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.3.4 “HOLD” During a ramp, the current level can be maintained using the “HOLD” function. Figure 13: “HOLD” Function Table 26: “HOLD” Function Event Description/Behavior SPL_EN is set to “1”.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.3.5 “STOP” The “STOP” function can be achieved during operations automatically guided by the I/O module by specifying “0” as the setpoint value. As a result, the I/O module approaches this setpoint value at a speed according to the currently valid ramp.
Ramp stops. Present current level is achieved. maintained. 5.3.6 End Stop Behavior The end stop behavior can be configured from the tab or WAGO-I/O-CHECK. The respective parameters are described below: Table 28: End Stop Behavior Parameter Description Hold current value.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.3.6.1.1 Approach End Stop Value Figure 15: Approach End Stop Value Table 29: Approach End Stop Value Event Description/Behavior Set SPL_EN to “1” “Automatic mode” is activated. Change setpoint value Ramp starts.
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Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module Change the setpoint manually! The end stop value must be reached before the setpoint can be manually changed in JOG mode! Configuring the end stop value correctly! The I/O module does not consider whether the end stop has been configured correctly.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.3.6.1.2 Hold Current Value (“Freeze”) Figure 16: Hold Current Value (“Freeze”) Table 30: Hold Current Value (“Freeze”) Event Description/Behavior Set SPL_EN to “1” “Automatic mode” is activated. Change setpoint value Ramp starts.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.3.6.2 End Stop Behavior in “JOG Mode” and “TIP Mode” The end stop behavior is divided into: • Approach end stop value • Hold current value (“Freeze”) 5.3.6.2.1 Approach End Stop Value...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Table 31: Approach End Stop Value Event Description/Behavior Set SPL_EN to “0” “JOG mode” is activated. Present current level is maintained. Set JOG_POS to “1” Present current level is increased.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.3.6.2.2 Hold Current Value (“Freeze”) Figure 18: Hold Current Value (“Freeze”) Table 32: Hold Current Value (“Freeze”) Event Description/Behavior Set SPL_EN to “0” “JOG mode” is activated. Present current level is maintained.
The behavior can be configured as follows: • Section “Tables 50, 51 (Process Data Handling, Valve 1, Valve 2)” • Section “Configuration and Parameterization with WAGO-I/O-CHECK 5.3.7.1 Approach Substitute Value The substitute value can be approached in two ways: •...
The behavior can be configured as follows: • Section “Tables 52, 53 (Output Stage Valve 1, Valve 2)” • Section “Configuration and Parameterization with WAGO-I/O-CHECK“ Manual Version 1.3.1, valid from FW/HW-Version 01/01...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Digital Inputs The functions • “Digital input” • “Jog mode” • “Tip mode” • “HOLD” • “STOP” • “End stop behavior” can be controlled via the digital inputs DI1 and DI2 using corresponding parameterization.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.4.1 Generating Setpoint Values The setpoint value can be influenced by various functions: • By direct setpoint value specification (see section “Specifying Setpoint Values”), • By activating the Jog mode or Tip mode (see the section “Functions”), and •...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Figure 19: Overview of the Internal Information Flow Table 34: Legend – Overview of the Internal Information Flow Designation Explanation Setpoint value specification Ramp generator Linearization Valve adjustment Nominal current...
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.5.1 Function Block: Ramp Generator The speed at which the electrical current follows the setpoint value specification is designated as the “ramp function”. The ramp generator serves, among other purposes, to protect the slower mechanical systems when the setpoint value is changed erratically.
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Table 35: Resolution of the Nominal Current Nominal Current Resolution (%) Resolution (mA) 1000 mA 0.01% 0.1 mA Table 36: Correlation: Resolution – Time Value (Input) Current after 1 ms...
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module Figure 23: Start up Ramp 100% in 10,000 ms Table 37: Reference Values for Ramps Procedure Rising Ramps Falling Ramps Reference Value Direct specification Nominal current of setpoint value Setup mode...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.5.3 Function Block: Valve Adjustment This function block is used to compensate for design-related differences between the magnets and the valve. The goal is to achieve the most linear connection possible between the process value and the volume flow.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module • Positive overlap: The high overlap ensures the lowest possible leakage in the zero position. This type of overlap is used most commonly in proportional valves. Figure 27: Positive Overlap...
WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module 5.5.4.1 Exemplary Depiction of the Characteristic Curve Compensation The following image clarifies characteristic curve compensation by means of an example: Figure 28: Characteristic Curve Compensation In the top part of the image, the characteristic curve is shown for a valve with positive overlap.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module Table 39: Function Block: Nominal Current Variable Value Unit PA_NOMINAL_CURR 2000 Process value <Current> 5000 0.01% Target output current 1000 5.5.5 Function Block: Dither Generator Using this function block causes a reduction of the influence of static friction. This enables significant reductions in the response threshold and hysteresis.
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WAGO I/O System 750/753 Function Description 750-632 Proportional Valve Module Parameter #DG_RAMP_ON and #DG_RAMP_OFF The dither signal is only gradually supplied to the actual value during on and off switching. The temporal process is determined by switching a ramp on and off.
Function Description WAGO I/O System 750/753 750-632 Proportional Valve Module 5.5.6 Current Outputs for Valve Coils As soon as the ambient temperature increases in the I/O module, the nominal current is reduced according to the following diagram: Figure 29: Current Carrying Capacity Curve...
WAGO I/O System 750/753 Process Image 750-632 Proportional Valve Module Process Image The process image differs depending on the type of fieldbus: All Fieldbuses (except PROFIBUS and PROFINET) 6.1.1 Operating Mode with One Valve Table 40: Process Image Process Image...
WAGO I/O System 750/753 Process Image 750-632 Proportional Valve Module Table 45: Status Byte S0 Status Byte S0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 REG=0 ERR_CH2 ERR_CH1 ERR_MO REG=1 REGCOM_UPSTREAM...
Process Image WAGO I/O System 750/753 750-632 Proportional Valve Module Table 46: Control Byte C1 or C2 Control Byte C1 or C2 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 JOG_POS JOG_NEG...
WAGO I/O System 750/753 Process Image 750-632 Proportional Valve Module Table 48: Status Byte S1 Status Byte S1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 JOGPOS_ JOGNEG_ DITHER_S READY TARGET JOGPOS_...
Process Image WAGO I/O System 750/753 750-632 Proportional Valve Module Representation of Target and Actual Values Table 50: Representation of Target and Actual Values Short Description Setpoint Value Actual Value Target value V1_TARGET, V1_ACTUAL, V2_TARGET V1_ACTUAL Data type INT16 INT16...
WAGO I/O System 750/753 Mounting 750-632 Proportional Valve Module Mounting Do not work when devices are energized! High voltage can cause electric shock or burns. Switch off all power to the device prior to performing any installation, repair or maintenance work.
Always plug a bus end module (e.g. 750-600) onto the end of the fieldbus node! You must always use a bus end module at all fieldbus nodes with WAGO I/O System 750 fieldbus couplers or controllers to guarantee proper data transfer.
WAGO I/O System 750/753 Mounting 750-632 Proportional Valve Module Figure 30: Inserting I/O Module (Example) Press the I/O module into the assembly until the I/O module snaps into the carrier rail. Figure 31: Snap the I/O Module into Place (Example) Check that the I/O module is seated securely on the carrier rail and in the assembly.
Mounting WAGO I/O System 750/753 750-632 Proportional Valve Module Figure 32: Removing the I/O Module (Example) Electrical connections for data or power jumper contacts are disconnected when removing the I/O module. Manual Version 1.3.1, valid from FW/HW-Version 01/01...
Do not connect more than one conductor at one single connection! If more than one conductor must be routed to one connection, these must be connected in an up-circuit wiring assembly, for example using WAGO feed- through terminals. Terminate both solid and stranded or ferruled conductors by simply pushing them in - no tool required.
750-624 Filter Module or to other 750-632 modules. Only a bus module without power jumper contacts (e.g., supply, filter or end module) shall be connected to the right side of the 750-632 module(s).
WAGO I/O System 750/753 Connect Devices 750-632 Proportional Valve Module Connection Examples 750-632/000-100 8.4.1 Connection Example 1: 2 Valves (3-Wire) Figure 38: Connection Example 1: 2 Valves (3-Wire) 8.4.2 Connection Example 2: 1 Valve (3-Wire), 1 Valve (2-Wire) Figure 39: Connection Example 2: 1 Valve (3-Wire), 1 Valve (2-Wire) Manual Version 1.3.1, valid from FW/HW-Version 01/01...
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Higher shielding performance is achieved when the connection between shield and ground is low resistance. To achieve this, connect the shield over a large surface area, for example, by using a WAGO shield connecting system. Manual Version 1.3.1, valid from FW/HW-Version 01/01...
Manual valve positioning • Monitoring WAGO-I/O-CHECK You can obtain the WAGO-I/O-CHECK software on a CD under Item No. 759-302. This CD contains all the application program files and an explanation. You can find a description at the internet page at http://www.wago.com Manual...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module In order to open specific parameterization dialogs for the I/O module, proceed as follows: Right click on the I/O module. Select the Settings menu item (see following figure Figure 40: WAGO-I/O-CHECK User Interface The parameterization dialog opens.
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module 9.1.1 Parameterization Dialog The parameterization dialog is divided into the following areas: Figure 41: Parameterization Dialog for the I/O Module Table 52: Legend for the “Parameterization Dialog for the I/O Module”...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.1 Toolbar The toolbar is divided into the following areas in the parameterization dialog for the I/O module: • Main menu • Application menu 9.1.1.1.1 Main Menu The toolbar in the main menu contains the following buttons:...
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WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module Table 53: Buttons on the Main Menu Button Function Description [Write all] Writes all parameters into the I/O module (see “Parameter Table” in the appendix). [Save remanent] Saves all parameters of the I/O module in the retentive memory (see “Parameter...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.1.2 Application Menu The application menu is called up via the blue button to the left in the toolbar, and contains the following buttons: Figure 43: Buttons in the Application Menu...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module 9.1.1.2 Navigation Area In the navigation area, there are eight different buttons that can be used to configure the I/O module: • “Operating Mode” menu item • “Module Parameters” menu item •...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.3.1 “Operation Mode” Menu Item Individual variants can be selected using this menu item: Figure 44: “Operation Mode” Menu Item Table 55: “Operating Mode” – Settings Menu Item Option Valve 1...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module The I/O module 750-632/000-100 has advanced setting possibillities. These are described below: Figure 45: Operation Mode” Menu Item (750-632/000-100) Table 56: “Operating Mode” – Advanced Setting Menu Item Option Valve 1...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.3.2 “Module Parameters” Menu Item Various I/O module parameters can be set using this menu item: Figure 46: “Module Parameters” Menu Item Table 57: “Module parameters” menu item Option Description Tipp Mode TIP Time The time period for TIP mode can be defined.
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WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module Table 57: “Module parameters” menu item Option Description Actual Value Selector The user can select here in what format the actual value is output. The (Valve 1/Valve 2) “with filter” information specifies that the actual value is filtered with activated “Dither Function”.
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.3.3 “Digital Inputs” Menu Item The digital inputs 1 and 2 can be parameterized using this menu item: Figure 47: “Digital Inputs” Menu Item Table 58: “Digital Inputs” Menu Item Option...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module 9.1.1.3.4 “Ramp Settings” Menu Item The individual ramps can be selected and parameterized for each valve using this menu item: Figure 48: “Ramp Settings” Menu Item Manual Version 1.3.1, valid from FW/HW-Version 01/01...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module Table 59: “Ramp Settings” Menu Item Option Description Ramp Selection Nominal Value Ramp The selection of a ramp here can also be changed using the “Operation” menu item. Parameters This ramp is a fixed ramp. This selection cannot be changed using the “Operation”...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module 9.1.1.3.5 “Dither Generator” Menu Item The “Dither generator” can be parameterized using this menu item. The static friction as well as the response threshold and hysteresis can be significantly reduced for each valve. Dithering can be switched off at low PWM frequencies.
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.3.6 “Valve Adjustment” Menu Item This menu item can be used for each valve to compensate for design-related differences between the magnets and the valve. Figure 50: “Valve Adjustment” Menu Item Table 61: “Valve Adjustment”...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module 9.1.1.3.7 “Linearization” Menu Item This menu item can compensate for static nonlinearities in each valve, which can occur in the downstream actuators. Figure 51: “Linearization” Menu Item Table 62: “Linearization” Menu Item...
Commissioning WAGO I/O System 750/753 750-632 Proportional Valve Module 9.1.1.3.8 “Position” Menu Item Different parameters for the I/O module can be set using this menu item: Figure 52: “Position” Menu Item Table 63: “Position” Menu Item Option Description Valve set point...
WAGO I/O System 750/753 Commissioning 750-632 Proportional Valve Module Table 63: “Position” Menu Item Option Description Diagnosis Group errors are displayed here. State The current status is displayed here. 9.1.1.4 Diagnostics Area In the diagnostics area, the obtained acyclic mailbox diagnostics are displayed.
100 Diagnostics WAGO I/O System 750/753 750-632 Proportional Valve Module Diagnostics 10.1 Range Overrun by the Setpoint Value The range for the setpoint values is limited to +/-100%. As soon as a value outside of this interval is input, then this value is not accepted and is set instead at +100% (for overruns) or at -100% (for underruns).
WAGO I/O System 750/753 Diagnostics 101 750-632 Proportional Valve Module 10.5 Undervoltage, Short Circuit, Wire Break, Overtemperature 10.5.1 Undervoltage As soon as a undervoltage occurs, the output stage is automatically switched off. The LEDs for “Status channel A”, ”Status channel B”, and “General I/O module error”...
102 Diagnostics WAGO I/O System 750/753 750-632 Proportional Valve Module 10.5.2 Short Circuit As soon as a short circuit occurs, the output stage is automatically switched off. The LEDs for “Status channel A” and “Status channel B” light up red. The status bit READY is set to “0”.
WAGO I/O System 750/753 Diagnostics 103 750-632 Proportional Valve Module If the mailbox is enabled, then two diagnostic messages are additionally sent: • If a temperature of 97°C is overrun or underrun, then a warning diagnostic message is generated. •...
Mailbox 2.0 defines a service to transfer data full-duplex via a defined channel. Figure 55: Communication via Mailbox 2.0 Example: A sender wants to transfer 10 bytes (the character string "Hello Wago") to a receiver via a 4-byte wide channel. 11.1.1 Message The Mailbox 2.0 method packages the data in messages.
WAGO I/O System 750/753 Appendix 107 750-632 Proportional Valve Module Structure of the extended header: Figure 57: Extended Header (Structure) A message that uses this header can contain 16383 bytes of user data. In addition, the message can have a protocol ID. This protocol ID allows the message to include a logical meaning.
108 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module Figure 58: Structure of the Handshake Byte The following figure shows the basic use of the handshake byte. Figure 59: Use of the Handshake Byte 11.1.3 Communication Phases The Mailbox 2.0 mechanism defines two communication phases: •...
WAGO I/O System 750/753 Appendix 109 750-632 Proportional Valve Module The Control nibble is used to transfer a request while the Status nibble contains the response to the request. 11.1.3.1.1 Mailbox Commands The following commands are defined: Table 66: Commands...
110 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.1.3.1.3 Signaling In signal mode, the handshake byte appears as follows: Figure 60: Structure of the Handshake Byte Table 68: Signaling Value Explanation Description 0x00 INVALID SIGNAL State of the process image with no effect by Mailbox 2.0.
WAGO I/O System 750/753 Appendix 111 750-632 Proportional Valve Module 11.1.3.1.4 Finite Automation Synchronization follows the chart below: Figure 61: Finite Automation 11.1.3.2 Data Exchange In the data exchange phase, the handshake byte is used in Toggle mode. Because a message is normally larger than the data part of the transmission channel, the message must be transferred in several cycles (fragmentation).
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112 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module received status nibble is receipt of the fragment confirmed by the receiver. Only then can a new fragment be sent. As long as there is no confirmation, the fragment remains unchanged in the process image.
WAGO I/O System 750/753 Appendix 113 750-632 Proportional Valve Module 11.1.3.2.1 Example The following example shows use of the transmission channel during a send operation (no full-duplex transmission): Figure 62: : Example of Send Operation Manual Version 1.3.1, valid from FW/HW-Version 01/01...
114 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.2 Protocols Supported by Mailbox 2.0 Messages can be exchanged between different devices using the Mailbox 2.0 transfer procedure. Messages that are exchanged can be read by the communication partner only when they are structured in line with a known protocol.
WAGO I/O System 750/753 Appendix 115 750-632 Proportional Valve Module Table 71: Protocol 0x80, Structure of PDUs, Legend Description Description This byte is not used by this PDU Table number Register number Parameter, top byte (MSB) Parameter, bottom byte (LSB)
116 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module Table 74: Protocol 0x81, Structure of PDUs, Legend Description Description This byte is not used by this PDU Event or error code, top byte (MSB) Event or error code, bottom byte (LSB) Event qualifier: Bit 7 …...
WAGO I/O System 750/753 Appendix 119 750-632 Proportional Valve Module 11.3.2 General Errors Table 76: General Errors Chan- Event Qualifier Error Cause of Error Solution Mode Type Code Remedy the cause for APPDIS ERROR Group error, general error. individual errors.
120 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.3.3 Communication Errors Table 77: Channel Errors Error Chan- Event Qualifier Code Cause of Error Solution Mode Type bMbxInstance1_ Send error report to 3000 SINGLE ERROR RxExecDisabled_Err WAGO support bMbxInstance1_RxExec_...
122 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.4 Parameter, Reference All I/O module parameters are listed in the following as an overview. The parameters are saved in the form of registers having a size of two bytes (one word) each.
124 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.4.1.4 Tables 33, 34 (DI1, DI2) Tables 33 and 34 are configured identically. As an example, Table 33 will be explained for DI1 here. Table 83: Parameters, Table 33 (DI1)
WAGO I/O System 750/753 Appendix 125 750-632 Proportional Valve Module Table 83: Parameters, Table 33 (DI1) Register Name, Bits Value/Range Description Type Explanation (Default) HOLD Valve 1 Maintains current setpoint value. Note: This function is state-controlled: • If the input is activated, the “HOLD”...
126 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.4.2.1 Channel-Dependent Parameters 11.4.2.2 Tables 50, 51 (Process Data Handling, Valve 1, Valve 2) Tables 50 and 51 are configured identically. As an example, Table 50 will be explained for Valve 1 here.
130 Appendix WAGO I/O System 750/753 750-632 Proportional Valve Module 11.4.2.6 Tables 58, 59 (Characteristic Curve Adjustment, Valve 1, Valve 2) Tables 58 and 59 are configured identically. As an example, Table 58 will be explained for Valve 1 here.
Use in Hazardous Environments 137 750-632 Proportional Valve Module Use in Hazardous Environments The WAGO I/O System 750 (electrical equipment) is designed for use in Zone 2 hazardous areas and shall be used in accordance with the marking and installation regulations.
138 Use in Hazardous Environments WAGO I/O System 750/753 750-632 Proportional Valve Module 12.1 Marking Configuration Examples 12.1.1 Marking for Europe According to ATEX and IECEx Figure 63: Marking Example According to ATEX and IECEx Figure 64: Text Detail – Marking Example According to ATEX and IECEx Manual Version 1.3.1, valid from FW/HW-Version 01/01...
WAGO I/O System 750/753 Use in Hazardous Environments 139 750-632 Proportional Valve Module Table 96: Description of Marking Example According to ATEX and IECEx Marking Description TUEV 07 ATEX 554086 X Approving authority resp. certificate numbers IECEx TUN 09.0001 X...
140 Use in Hazardous Environments WAGO I/O System 750/753 750-632 Proportional Valve Module Figure 65: Marking Example for Approved I/O Module Ex i According to ATEX and IECEx Figure 66: Text Detail – Marking Example for Approved I/O ModuleEx i According to ATEX and...
WAGO I/O System 750/753 Use in Hazardous Environments 141 750-632 Proportional Valve Module Table 97: Description of Marking Example for Approved I/O Module Ex I According to ATEX and IECEx Marking Description TUEV 12 ATEX 106032 X Approving authority resp. certificate numbers...
142 Use in Hazardous Environments WAGO I/O System 750/753 750-632 Proportional Valve Module 12.1.2 Marking for the United States of America (NEC) and Canada (CEC) Figure 67: Marking Example According to NEC Figure 68: Text Detail – Marking Example According to NEC 500...
WAGO I/O System 750/753 Use in Hazardous Environments 143 750-632 Proportional Valve Module Figure 69: Text Detail – Marking Example for Approved I/O Module Ex i According to NEC 505 Table 99: Description of Marking Example for Approved I/O Module Ex i According to NEC 505...
144 Use in Hazardous Environments WAGO I/O System 750/753 750-632 Proportional Valve Module Figure 71: Text Detail – Marking Example for Approved I/O Module Ex i According to CEC 18 attachment J Table 101: Description of Marking Example for Approved I/O Module Ex i According to CEC 18...
Special Notes including Explosion Protection The following warning notices are to be posted in the immediately proximity of the WAGO I/O System 750 (hereinafter “product”): WARNING – DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED! WARNING – DO NOT DISCONNECT WHILE ENERGIZED! WARNING –...
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146 Use in Hazardous Environments WAGO I/O System 750/753 750-632 Proportional Valve Module Explosive atmosphere occurring simultaneously with assembly, installation or repair work must be ruled out. Among other things, these include the following activities • Insertion and removal of components •...
WAGO I/O System 750/753 Use in Hazardous Environments 147 750-632 Proportional Valve Module 12.2.2 Special Notes Regarding ANSI/ISA Ex For ANSI/ISA Ex acc. to UL File E198726, the following additional requirements apply: • Use in Class I, Division 2, Group A, B, C, D or non-hazardous areas only •...
Table 1: Versions ..................... 7 Table 2: Number Notation ................10 Table 3: Font Conventions ................10 Table 4: Compatibility List 750-632 ..............19 Table 5: Legend for Figure “View” ..............21 Table 6: Legend for Figure “Power Jumper Contacts” ........23 Table 7: Legend for the “Push-in CAGE CLAMP...
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WAGO I/O System 750/753 List of Tables 151 750-632 Proportional Valve Module Table 45: Status Byte S0 ................67 Table 46: Control Byte C1 or C2 ..............68 Table 47: Locking the Bits M_UP and M_DOWN ..........68 Table 48: Status Byte S1 ................69 Table 49: Status Byte S2 ................
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152 List of Tables WAGO I/O System 750/753 750-632 Proportional Valve Module Table 94: Process Values – Setpoint Value ............135 Table 95: Process Values – Actual Value ............135 Table 96: Description of Marking Example According to ATEX and IECEx ..139 Table 97: Description of Marking Example for Approved I/O Module Ex I According to ATEX and IECEx..............141...
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WAGO I/O System 750/753 List of Tables 153 750-632 Proportional Valve Module Manual Version 1.3.1, valid from FW/HW-Version 01/01...
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