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Genie GTH-844
Terex Genie GTH-844 Manuals
Manuals and User Guides for Terex Genie GTH-844. We have
6
Terex Genie GTH-844 manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Owner's Manual, Maintenance Manual
Terex Genie GTH-844 Service And Repair Manual (143 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 9.22 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
16
Manifold Component Specifications
16
Air Conditioner Refrigerant Specifications
16
DEF Storage Specifications
16
Machine Component Weights
17
Deutz TCD3.6 L4 Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Perkins 1104D-E44TA Engine Specifications
20
Perkins 854E-E34TA Engine Specifications
21
Dana VDT12000 Transmission Specifications
22
Dana 212 Drive Axle
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
26
Introduction
26
Boom Components
28
Boom Proximity Switch
28
How to Test a Proximity Switch
28
How to Adjust the Boom Angle Proximity Switch
29
Boom
29
How to Replace the Boom Wear Pads
29
How to Remove the Lifting Fork Frame
30
How to Replace the Retraction Chain
30
How to Replace the Extension Chains
32
How to Remove the Boom
33
How to Disassemble the Boom
35
Boom Lift Cylinder
37
Boom Extension Cylinder
38
Fork Level Cylinder
38
Hydraulic Hoses
39
How to Adjust the Fork Level Cylinder And/Or Auxiliary Hose
39
How to Replace the Fork Level Cylinder And/Or Auxiliary Hoses
40
Operator's Compartment
42
Machine Controls
43
How to Remove the Steering Column
43
How to Remove the Steering Wheel
44
How to Remove the Steer Orbitral
44
How to Remove the Joystick - Models with Electronic Joystick
45
How to Remove the Brake Pedal Assembly
45
How to Remove the Gauge Cluster Assembly
46
Fuel and Hydraulic Tanks
47
Engines
49
How to Repair the Perkins 1104D-E44TA Engine
49
How to Repair the Perkins 854E-34TA Engine
49
How to Repair the Deutz TCD3.6 Engine
49
Engine Fault Codes
50
Transmission
51
Hydraulic Pump
52
How to Test the Function Pump
52
How to Remove the Function Pump
53
How to Install the Function Pump
54
How to Prime the Function Pump
54
How to Adjust the Function Pump Standby Pressure
55
How to Adjust the Function Pump Pressure Compensator
56
Manifolds
57
PVG Manifold
57
Secondary Function Manifold Components
58
Brake Manifold Components
60
Valve Adjustments - Secondary Function Manifold
61
How to Set the Steer System Pressure
61
How to Set the Parking Brake System Pressure
62
How to Set the Rear Lock-Up System Pressure
63
Valve Coils
64
Axle
66
Axles
66
Fault Codes
67
Introduction
67
Diagnostic Display
68
Deutz TCD3.6 Engine Fault Codes
69
Perkins 1104 Engine Fault Codes
93
Schematics
95
Introduction
95
Fuse Panel Layout
96
Deutz TCD3.6 T4F Module
97
Electrical Component & Wire Color Abbreviation Legend
98
Electrical Symbol Legend
102
Hydraulic Symbols Legend
103
Harness Map Legend
104
Electrical Schematics - Harness Maps
105
Harness Map - Control System Ground Electronic Joystick
106
Harness Map - Beacon, Proximity Alarm and 3Rd Gear Lockout
107
Harness Map - Deutz TCD3.6 Engine Battery Power and Ground
110
Harness Map - Perkins Engine Battery Power and Ground
111
Harness Map - Options Work Lights
114
Harness Map - Options Road Lights
115
Harness Map - Options Enclosed Cab with Heater
118
Harness Map - Options Enclosed Cab with HVAC
119
Electrical Schematics
121
Electrical Schematic [From GTH08E-11500 to 13228]
122
Electrical Schematic [From GTH08E-11500 to 13228]
123
Electrical Schematic [From GTH08E-13229]
126
Electrical Schematic [From GTH08E-13229]
127
Electrical Schematic, Option [From GTH08E-13229]
130
Electrical Schematic - Deutz T3 Eng Harness
131
Electrical Schematic - Deutz T4F Eng Harness
134
Electrical Schematic - Deutz T4F Eng Harness
135
Electrical Schematic - Deutz T4F Eng Harness
138
Hydraulic Schematics
139
Hydraulic Schematic [From GTH08E-11500 to 13228]
140
Hydraulic Schematic [From GTH08E-13229]
141
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Terex Genie GTH-844 Maintenance Manual (54 pages)
Telehandlers
Brand:
Terex
| Category:
Boom Lifts
| Size: 1.53 MB
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
5
Table of Contents
7
Specifications
11
Fluid Capacities
11
Air Conditioner Refrigerant Specifications
11
Performance Specifications
12
Torque Specifications
14
Tires and Wheels
14
Powertrain Specifications
15
Operator and Maintenance Manuals
15
Deutz Engine Models
15
Transmission Specifications
16
Axle Specifications
16
Hydraulic Specifications
17
Hydraulic Relief Valves
17
Hydraulic Oil Specifications
18
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
Maintenance Procedures
24
Introduction
24
Maintenance Schedule
26
Pre-Delivery Preparation Report
27
Scheduled and Programmed Maintenance Inspection Report
28
Commissioning Procedures
29
Perform 50 Hour Service
29
Perform Engine Maintenance - 50 Hours
29
Perform 150 Hour Service
30
Quarterly Maintenance Procedures
31
Check for Open Bulletins and Owner Registration
31
Battery Inspection
32
Inspect the Electrical Wiring
32
Check the Boom Wear Pads
33
Check the Exhaust System
34
Inspect the Tires, Wheels and Lug Nut Torque
34
Inspect the Fork Level and Auxiliary Hydraulic Hose Tension
35
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
36
Visual Inspection of the Hydraulic Oil
37
Inspect the Engine Air Filter
38
Lubricate the Driveshaft
38
Inspect and Lubricate the Sequencing Chains
39
Annual Maintenance Procedures
42
Inspect the Forks
42
Adjust the Boom Sequencing Chains - GTH-636, GTH-844
42
Adjust the Boom Sequencing Chains - GTH-1056, GTH-1256
43
Replace Hydraulic Tank Return Filter Element
44
Replace the Cab Air Intake Filter Element (if Equipped)
45
Programmed Maintenance Procedures
46
P0-1 Lubricate the Boom
46
P0-2 Deutz Engine Maintenance - under 1000 Hours
47
P0-3 Axle Maintenance - under 1000 Hours
48
P0-4 Transmission Maintenance - under 1000 Hours
49
P1-1 Perform Engine Maintenance - 1000 Hours
50
P1-2 Performtransmission Maintenance - 1000 Hours
50
P1-3 Perform Axle Maintenance - 1000 Hours
51
P2-1 Test or Replace the Hydraulic Oil
51
P3-1 Perform Engine Maintenance - 3000 Hours
52
P5-1 Perform Engine Maintenance - 5000 Hours
53
P6-1 Perform Engine Maintenance - 6000 Hours
53
Terex Genie GTH-844 Operator's Manual (78 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 5.86 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Work Area Safety
11
Legend
19
Controls
20
Inspections
24
Operating Instructions
37
Transport and Lifting Instructions
52
Maintenance
55
Attachments
62
Specifications
74
Load Charts
76
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Terex Genie GTH-844 Owner's Manual (74 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 8.88 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
10
Legend
18
Controls
19
Inspections
23
Operating Instructions
36
Transport and Lifting Instructions
49
Maintenance
52
Attachments
59
Specifications
70
Load Charts
72
Terex Genie GTH-844 Operator's Manual (67 pages)
Brand:
Terex
| Category:
Forklifts
| Size: 9.4 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Work Area Safety
11
Legend
19
Controls
20
Inspections
24
Operating Instructions
35
Transport and Lifting Instructions
46
Maintenance
49
Attachments
53
Specifications
65
Load Charts
66
Terex Genie GTH-844 Operator's Manual (53 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3.96 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Work Area Safety
13
Legend
18
Controls
19
Inspections
22
Operating Instructions
36
Transport Instructions
44
Maintenance
45
Specifications
48
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