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Genie GTH4016 SR
Terex Genie GTH4016 SR Manuals
Manuals and User Guides for Terex Genie GTH4016 SR. We have
3
Terex Genie GTH4016 SR manuals available for free PDF download: Operator's Manual, Service Manual
Terex Genie GTH4016 SR Service Manual (124 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5.3 MB
Table of Contents
Table of Contents
7
Introduction
3
Machine Identification
3
Safety Rules
5
Table of Contents
7
A Operation Description
13
Performance Specifications
20
Hydraulic Specifications
21
Perkins 1104C-44T Engine
22
Carraro 2632M FR Drive Axle
22
Hydraulic Hose and Fitting Torque Specifications
23
Metric Fasteners Torque Charts
24
Rev Scheduled Maintenance Procedures a Introduction
25
Observe and Obey
25
About this Section
25
Pre-Delivery Preparation Report
26
Maintenance Inspection Report
29
Checklist a Procedures
30
Inspect the Manuals and Decals
30
Perform Function Test
31
Perform Pre-Operation Inspection
31
Machine Greasing
32
Epicyclic Reduction Gears Oil Level
33
Axles Oil Level
33
Tyre Inflation
34
Engine Oil Level
34
Engine Cooling System
35
Lighting System
35
Clean Engine Air Filter
36
Safety Devices
36
Emergency Pump Operation, if Present
37
Hydraulic Oil Level in the Tank
37
A Checklist B Procedures
38
Gear Box Oil Level
38
Turntable Reduction Gear Oil Level
38
Remove All Rings, Watches and Other Jewelry
39
Cylinder Rods
39
Inspect the Electrical Wiring
39
Boom Sliding Pads Adjusting
40
Battery Electrolyte Level
40
Block Valves
41
Tensioning the Boom Chains (Only for GTH-4018 SR)
41
Checklist C Procedures
42
Smoke from the Exaust Muffler
42
Change Engine Oil and Filter
42
Change Engine Air Outer Filter
43
Change Hydraulic Oil Filter
43
Clean Cabin Air Filter
44
Checklist D Procedures
45
Change Gear Box Oil
45
Change Oil in the Turntable Gear
45
Change Hydraulic Oil
46
Change Engine Air Inner Filter
46
Change Cabin Air Filter
47
Change Oil in the Axles
47
Change Oil in the Epicyclic Reduction Gears
48
Checklist E Procedures
49
Change Engine Coolant
49
Machine Structure
49
Rev Repair Procedures Introduction
51
Boom Components
52
How to Replace the Boom Wear Pads
52
How to Remove the Lifting Fork Frame
52
1-3 How to Remove the Boom
53
How to Disassemble the GTH-4018 SR Boom
54
How to Assemble the GTH-4018 SR Boom
55
How to Disassemble the GTH-4016 SR Boom
57
How to Assemble the GTH-4016 SR Boom
58
How to Remove a Lift Cylinder
59
How to Remove the Second Boom Section Extension Cylinder
60
How to Remove the Third Boom Section Extension Cylinder (Only for GTH-4016 SR)
60
How to Remove the Fork Level Cylinder
61
How to Replace the Fork Level Cylinder Hoses (Only for GTH-4016 SR)
62
Operator's Compartment
63
How to Remove the Operator's Compartment
63
How to Remove the Steering Column
64
How to Test the Steering Column
64
How to Remove the Steering Selector
65
2-5 How to Remove the Joystick
65
2-6 How to Test the Brake Pedal
66
How to Remove the Brake Pedal
66
Fuel and Hydraulic Tanks
67
How to Remove the Fuel Tank and the Hydraulic Tank
67
Transmission
68
How to Remove the Transmission Pump
68
How to Test and Adjust the Function Pump
69
How to Remove the Boom Gear Function Pump
69
How to Test the Boom Function Gear Pump
70
How to Remove the Auxiliary Gear Pump
70
How to Test the Auxiliary Gear Pump
71
Main Valve
72
How to Remove the Main Valve
72
6-2 How to Test the Main Valve
72
Bodily Injury Hazard. Spraying
72
How to Remove the Outriggers Valves Block
73
How to Test the Pressure on the Outriggers Valves Block
73
How to Test the Outriggers Retracion Valve (Only for GTH-4018 SR)
74
How to Remove the Boom Lenght and Angle Sensor
75
How to Test the Boom Lenght and Angle Sensor
75
How to Remove the Trasducer Pressure Switches
76
How to Test the Trasducer Pressure Switches
76
How to Test the Turret Proximity Switches
77
How to Test the Chassis Proximity Switches
77
How to Remove the Outriggers Load Pins
78
How to Test the Emergency Pump
79
How to Test the Differential Lock Pressure Reducing Valve
79
How to Check the Engine RPM
80
Rev Settings a Introduction
81
How to Read the Overload Warning System Display
82
How to Set the Overload Warning System
84
How to Set the Machine Functions
86
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
93
The Oil Pressure to Dissipate
93
Connections very Slowly to Allow
93
Electrocution Hazard. Contact with Electrically Charged Circuits Could Result in Death or Serious Injury
93
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
93
Before Troubleshooting
93
Repair any Machine Damage or Malfunction before Operating the Machine
93
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
93
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
93
Rev Troubleshooting a Introduction
93
Overload Warning System Fault Codes
94
How to Troubleshoot the Boom Movements
96
How to Troubleshoot the Transmission
97
How to Troubleshoot the Jobsite Position
98
How to Troubleshoot the Mechanical Gear
98
How to Troubleshoot the Outriggers Movements
99
How to Troubleshoot the Working Mode Selecting
100
Schematics
101
Rev Schematics a Introduction
101
Electrical Component Legend
102
Hydraulic Component Legend
104
Electrical Schematic
106
Hydraulic Schematic (GTH-4016 SR)
122
Hydraulic Schematic (GTH-4018 SR)
123
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Terex Genie GTH4016 SR Operator's Manual (152 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 20.02 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Work Area Safety
17
Safety Precautions
25
Legend
28
Controls
30
Inspections
38
Operating Instructions
56
Parking and Storage
76
Transport and Lifting Instructions
78
Maintenance
83
Attachments
93
Specifications
102
Load Charts
105
Test
150
EC Declaration of Conformity
151
Terex Genie GTH4016 SR Operator's Manual (29 pages)
Radio Remote Control
Brand:
Terex
| Category:
Remote Control
| Size: 1.94 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety Precaution
7
Radio Remote Control Description
15
Inspections
17
Operating Instructions
21
Maintenance
27
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