Stator Removal; Stator / Stator Cover Installation - Polaris 2014 Sportsman 570 EF Service Manual

5. Fully install the Freewheel gear (starter gear) onto
the crankshaft as shown.
6. Align the flywheel keyway with flywheel key on the
crankshaft.
7. By hand, lightly press the flywheel inward while
rotating the freewheel gear counter clock-wise. Fully
install the flywheel until seated on the crankshaft
taper.
8. Install the flywheel washer.
9. Hold flywheel with commercially available strap
wrench.
10. Torque new flywheel nut (3) to specification.
Flywheel Retaining Nut:
133 ft-lbs (180 Nm)
11. Install starter idler gear and shaft (4).
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual

Stator Removal

NOTE: Test stator wire continuity before removing it
from the housing.
1. Remove the stator cover as outlined in the "Water
Pump Mechanical Seal / Oil Seal Replacement"
procedure" in this chapter.
The flywheel contains powerful magnets. Use caution
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
2. Remove and discard the stator cover gasket.
Be sure engine coolant does not contaminate the
3. Remove the 3 bolts (C) that secure the stator to the
stator cover.
4. Remove the 2 bolts that secure the stator wire
routing bracket (D) to the stator cover.
5. Remove the stator (E) from the stator cover.

Stator / Stator Cover Installation

1. Clean and degrease screws and threads in stator
housing.
2. Clean mounting surfaces of stator and housing.
© Copyright 2013 Polaris Sales Inc.
CAUTION
when removing the stator cover.
result.
CAUTION
engine oil during stator cover service.
ENGINE
3
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