YASKAWA GA700, GA800, CH700, CR700, LA700, ES700 Manual

Overview

You can install the drive with the heatsink external, which are the main heat-dissipating component of the drive, to the enclosure panel. This installation method is "external heatsink installation". The External Heatsink Installation Kit Option is an attachment that lets you install drives that do not have mounting brackets on the heatsink with external heatsink installation. When you use the kit to install the drive with the heatsink external, the drive will release its heat external to the enclosure panel. This will let you install the drive in a smaller enclosure panel and prevent too much heat in the enclosure panel.
This manual tells you how to use the kit to do an external heatsink installation and how to use the mounting brackets supplied with the drive to do an external heatsink installation.

Compatible Products
This installation kit is compatible with these drives:

• GA700
• GA800
• CH700
• CR700
• LA700
• ES700

Receiving

1. Examine the products for damage.
   If there is damage to the products, contact the shipping company immediately. The Yaskawa warranty does not include damage from shipping.
2. Verify the product model number to make sure that you received the correct model. If you have problems with the products, contact the distributor where you purchased the products or the Yaskawa sales office immediately.

Option Package Contents

Install the Attachment

Necessary Tools

To install the attachment, use a Phillips screwdriver #2.

Drive Mounting Dimensions and Panel Cut-out Dimensions

Drive External Dimensions

Figure 5.1 Drive External Dimensions

Table 5.1 Drive External Dimensions (Model Groups A to J)

Figure 5.2 Drive External Dimensions

Table 5.2 Drive External Dimensions (Model Group K)

Figure 5.3 Drive External Dimensions Table

5.3 Drive External Dimensions (Model Group L)

Panel Cut-Out Dimensions

Figure 5.4 Panel Cut-Out Dimensions

*1 Make threads inside the mounting screw holes on the panel.

Table 5.4 Panel Cut-Out Dimensions (Model Groups A to J)

*1 Gasket dimensions. Make sure that the gasket is larger than the specified dimension.

Figure 5.5 Panel Cut-Out Dimensions

*1 Make threads inside the mounting screw holes on the panel.

Table 5.5 Panel Cut-Out Dimensions (Model Group K)

*1 Gasket dimensions. Make sure that the gasket is larger than the specified dimension.

Figure 5.6 Panel Cut-Out Dimensions

*1 Make threads inside the mounting screw holes on the panel.

Table 5.6 Panel Cut-Out Dimensions (Model Group L)

Kit Models and Installation Procedure

Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or covers fall, it can cause moderate injury.

Crush Hazard. Before you hang the drive vertically, use screws to correctly attach the drive front cover and other drive components. If you do not secure the front cover, it can fall and cause minor injury.

Crush Hazard. When you use a crane or hoist to lift the drive during installation or removal, prevent more than 1.96 m/s² (0.2 G) vibration or impact. Too much vibration or impact can cause serious injury or death from falling equipment.

Crush Hazard. When you lift the drive during installation or removal, do not try to turn the drive over and do not ignore the hanging drive. If you move a hanging drive too much or if you ignore it, the drive can fall and cause serious injury or death.

The installation procedure is different for different drive models. Refer to Table 5.7

Table 5.7 Kit and Installation Method

*1 Use the mounting bracket supplied with the drive.

Use the External Heatsink Installation Kit

Procedure A
Cut an opening in the enclosure panel before you install the kit. Refer to Panel Cut-Out Dimensions for more information.

1. Remove the mounting bracket from the bottom of the drive. See Figure 5.7
   
   Figure 5.7 Remove the Mounting Bracket
   1. Mounting bracket
2. Install the mounting bracket in the position shown in Figure 5.8.
   Tighten the screws to a correct tightening torque:
   
   • M5 × 14 pan head screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in)
   • M6 × 14 pan head screws: 3.92 N∙m to 4.90 N∙m (34.70 lbf∙in to 43.37 lbf∙in)
3. Use the screws supplied in the kit to install the attachment in the position shown in Figure 5.9.
   Tighten the screws to a correct tightening torque:
   
   • M5 × 14 pan head screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in)
4. Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel. See Figure 5.10
   

Use the Mounting Bracket Supplied with the Drive

Procedure B
Cut an opening in the enclosure panel before you install the kit. Refer to Panel Cut-Out Dimensions for more information.

1. Remove the mounting bracket from the bottom of the drive. See Figure 5.11.
   
   Figure 5.11 Remove the Mounting Bracket
   1. Mounting bracket
2. Install the mounting bracket in the position shown in Figure 5.12.
   Refer to Table 5.8 and tighten the screws to a correct tightening torque.
   

Table 5.8 Drive Model and Tightening Torque

3. Remove the mounting bracket from the top of the drive. See Figure 5.13
   
   Figure 5.13 Remove the Mounting Bracket
   1. Mounting bracket
4. Change the position of the mounting bracket and install it in the position shown in Figure 5.14.
   Refer to Table 5.8 and tighten the screws to a correct tightening torque.
   
5. Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel. See Figure 5.15
   

Use the Mounting Bracket Supplied with the Drive (Procedure C)
Cut an opening in the enclosure panel before you install the kit. Refer to Panel Cut-Out Dimensions for more information.

1. Remove the mounting bracket from the bottom of the drive. See Figure 5.16
   
   Figure 5.16 Remove the Mounting Bracket
   1. Mounting bracket
2. Change the position of the mounting bracket and install it in the position shown in Figure 5.17.
   Tighten the screws to a tightening torque of 31.38 N∙m to 39.23 N∙m (277.74 lbf∙in to 347.21 lbf∙in).
   
3. Remove the mounting bracket from the top of the drive. See Figure 5.18
   
   Figure 5.18 Remove the Mounting Bracket
   1. Mounting bracket
4. Change the position of the mounting bracket and install it in the position shown in Figure 5.19.
   Tighten the screws to a tightening torque of 31.38 N∙m to 39.23 N∙m (277.74 lbf∙in to 347.21 lbf∙in).
   
5. Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel. See Figure 5.20
   

Gasket and Sealant

If the environment around the heatsink does not align with the recommendations for the drive installation environment, install a gasket or apply sealant as shown in Figure 5.21 and Figure 5.22. Make sure that the drive is safe from unsatisfactory environmental conditions.
Use a gasket that is approximately 2 mm (0.08 in) thick and made from CR or an EPDM-based rubber sponge.

1. Gaskets

1. Sealant

Yaskawa recommends these products:

• Gasket: INOAC CORPORATION C-4205
• Sealant: Shin-Etsu Silicone KE-3494 from Shin-Etsu Chemical Co., Ltd.

Refer to Panel Cut-Out Dimensions for the gasket dimensions.

General Safety

Supplemental Safety Information

This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.

This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.

This signal word identifies a hazard that can cause minor or moderate injuries if you do not prevent it.

NOTICE
This signal word identifies a property damage message that is not related to personal injury.

Section Safety

General Precautions

• Some figures in the instructions include options and drives without covers or safety shields to more clearly show the inside of the drive. Replace covers and shields before operation. Use options and drives only as specified by the instructions.
• The figures in this manual are examples only. All figures do not apply to all products included in this manual.
• Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better.
• If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.

Sudden Movement Hazard. Tighten the screws to the specified tightening torque. Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling equipment.

Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you.

NOTICE
Damage to Equipment. When you touch the drive and circuit boards, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

DRIVE CENTER (INVERTER PLANT)
2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan
Phone: +81-930-25-2548 Fax: +81-930-25-3431
www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan
Phone: +81-3-5402-4502 Fax: +81-3-5402-4580
www.yaskawa.co.jp

YASKAWA AMERICA, INC.
2121, Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310
www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.
777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil
Phone: +55-11-3585-1100 Fax: +55-11-3585-1187
www.yaskawa.com.br

YASKAWA EUROPE GmbH
Philipp-Reis-Str. 6, 65795 Hattersheim am Main, Germany
Phone: +49-6196-569-300 Fax: +49-6196-569-398
E-mail: info@yaskawa.eu.com
www.yaskawa.eu.com

YASKAWA ELECTRIC KOREA CORPORATION
6F, 112, LS-ro, Dongan-gu, Anyang-si, Gyeonggi-do, Korea
Phone: +82-31-8015-4224 Fax: +82-31-8015-5034
www.yaskawa.co.kr

YASKAWA ASIA PACIFIC PTE. LTD
30A, Kallang Place, #06-01, 339213, Singapore
Phone: +65-6282-3003 Fax: +65-6289-3003
www.yaskawa.com.sg

YASKAWA ELECTRIC (THAILAND) CO., LTD.
59, 1F-5F, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand
Phone: +66-2-017-0099 Fax: +66-2-017-0799
www.yaskawa.co.th

YASKAWA ELECTRIC (CHINA) CO., LTD.
22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200 Fax: +86-21-5385-3299
www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE
Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Avenue, Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086 Fax: +86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Section 3, Beishin Road, Shindian District, New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519
www.yaskawa.com.tw

YASKAWA INDIA PRIVATE LIMITED
#17/A, Electronics City, Hosur Road, Bengaluru, 560 100 (Karnataka), India
Phone: +91-80-4244-1900 Fax: +91-80-4244-1901
www.yaskawaindia.in

Documents / Resources

References

• 安川電機
• Yaskawa America Inc. Home - Yaskawa
• Yaskawa - Inversores de frequência e servo acionamentos.
• Yaskawa Europe - Your First Choice for Automation
• 한국야스카와전기(주)
• YASKAWA Asean
• YASKAWA THAILAND
• http://www.yaskawa.com.cn
• 台灣安川電機股份有限公司
• Manufacturers of AC Drives, Motion Control Systems & Industrial Robots – Yaskawa

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