Handlebars: Firebolt; General; Removal; Right Clip-On - Buell XB 2010 Service Manual

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HANDLEBARS: FIREBOLT

GENERAL

Firebolt handlebars are a clip-on assembly and are not
adjustable.

REMOVAL

Right Clip-On

1. Remove right switch gear housing. See
CONTROL.
2. Remove front brake master cylinder and grip. See
2.10 FRONT BRAKE: SIX PISTON
3. See Figure 2-175. Remove right clip-on assembly.
a. Partially loosen clip-on mounting fastener (4).
b. Using a rubber mallet, tap the partially loosened
fastener to push the clip-on (2) from the upper right
fork clamp (3). Repeat this procedure until fastener
and clip-on has been removed from fork clamp.
4. Remove clip-on end cap (1).

Left Clip-On

1. Remove left switch gear housing.
2. Remove clutch lever assembly. See
TROL.
3. Remove clip-on assembly.
a. See Figure 2-175. Partially loosen clip-on mounting
fastener.
b. Using a rubber mallet, tap the partially loosened
fastener to push the clip-on (2) from the upper left
fork clamp (3). Repeat this procedure until fastener
(4) and clip-on (2) has been removed from fork clamp.
4. Remove clip-on end cap (1).

INSTALLATION

Right Clip-On
1. Install right switch gear housing.
2. Install right clip-on into right fork clamp and tighten fastener
to 24-26 ft-lbs (32.5-35.3 Nm).
3. Install front brake master cylinder. Tighten but do not
torque.
4. Install throttle and grip onto right clip-on. See
2.24 THROTTLE CONTROL.
5. Install end cap onto right clip-on.
6. Position brake hand lever to rider preferences and tighten
fastener to 80-90 in-lbs (9-10.2 Nm). See
BRAKE: SIX PISTON CALIPER.
Left Clip-On
1. Install clutch hand lever assembly onto clip-on. Tighten
but do not torque.
2.
3.
4.
5.
2.24 THROTTLE
sm00631
CALIPER.
Figure 2-174. Handlebar Clip-On Mounting Fasteners (Right
2.25 CLUTCH CON-
sm03919
2.10 FRONT
Figure 2-175. Handlebar Clip-On Assembly (Left Clip-On
Install left switch gear housing.
See Figure 2-175. Install grip and end cap (1).
Install left clip-on into upper fork clamp (3) and tighten
fastener (4) to 24-26 ft-lbs (32.5-35.3 Nm).
Position clutch hand lever to rider preferences and tighten
fastener (1) to 60-84 in-lbs (6.8-9.5 Nm). See
2.25 CLUTCH CONTROL.
Clip-On Shown): Firebolt
4
1. End cap
2. Clip-on
3. Upper fork clamp
4. Clip-on fastener
Shown): Firebolt
2010 XB Service: Chassis 2-129
2.31
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