Buell XB 2010 Service Manual page 11

2.7 TIRES
General.............................................................................2-42
Specifications...................................................................2-42
Tire Sizes..................................................................2-42
Rim Sizes..................................................................2-42
Dismounting.....................................................................2-43
Cleaning and Inspection...................................................2-43
Mounting...........................................................................2-44
Wheel and Valve Stems............................................2-44
Using the Tire Machine.............................................2-44
Inflate Tire.................................................................2-46
Runout..............................................................................2-46
Lateral.......................................................................2-46
Radial........................................................................2-46
Adjustment.......................................................................2-47
Wheel Balancing.......................................................2-47
2.8 CHECKING CAST RIM RUNOUT
General.............................................................................2-48
Rim Lateral Runout...................................................2-48
Rim Radial Runout....................................................2-48
2.9 FRONT BRAKE: EIGHT PISTON
CALIPER
Front Brake Hand Lever....................................................2-49
Master Cylinder/Reservoir: Removal................................2-49
Master Cylinder/Reservoir: Repair...................................2-50
Disassembly..............................................................2-50
Cleaning and Inspection............................................2-50
Assembly...................................................................2-51
Master Cylinder/Reservoir: Installation.............................2-52
Front Brake Fluid Line......................................................2-53
Removal....................................................................2-53
Installation.................................................................2-53
Caliper: Removal and Installation.....................................2-55
Removal....................................................................2-55
Installation.................................................................2-55
Caliper: Repair..................................................................2-56
Disassembly..............................................................2-56
Clean and Inspect.....................................................2-56
Assembly...................................................................2-57
2.10 FRONT BRAKE: SIX PISTON CALIPER
Master Cylinder Reservoir Removal.................................2-58
Master Cylinder and Hand Lever Disassembly.................2-59
Brake Hand Lever......................................................2-59
Front Master Cylinder................................................2-59
Master Cylinder: Cleaning and Inspection........................2-59
Master Cylinder and Hand Lever Assembly.....................2-59
Front Master Cylinder................................................2-59
Brake Hand Lever......................................................2-60
Master Cylinder Installation..............................................2-60
Brake Line Removal.........................................................2-61
Brake Line Installation......................................................2-62
Brake Caliper Removal.....................................................2-62
Brake Caliper Disassembly..............................................2-63
Brake Caliper: Cleaning and Inspection...........................2-63
Brake Caliper Assembly...................................................2-64
Installation........................................................................2-64
TABLE OF CONTENTS
2.11 BRAKE PEDAL
Removal...........................................................................2-66
Installation........................................................................2-66
2.12 REAR BRAKE MASTER CYLINDER
Removal: Firebolt/Lightning..............................................2-67
Removal: Ulysses.............................................................2-68
Disassembly.....................................................................2-70
Cleaning and Inspection...................................................2-70
Assembly..........................................................................2-70
Installation: Firebolt/Lightning...........................................2-71
Installation: Ulysses..........................................................2-71
2.13 REAR BRAKE LINE
Removal: Firebolt..............................................................2-73
Installation: Firebolt..........................................................2-74
Removal: Lightning...........................................................2-74
Installation: Lightning........................................................2-75
Removal: Ulysses.............................................................2-75
Installation: Ulysses..........................................................2-76
2.14 REAR BRAKE CALIPER
Removal...........................................................................2-78
Disassembly.....................................................................2-78
Cleaning and Inspection...................................................2-79
Assembly..........................................................................2-79
Installation........................................................................2-79
2.15 FENDERS
Front Fender:
XB12R/XB9SX/XB12SX/XB12Scg/XB12XT.....................2-81
Removal....................................................................2-81
Installation.................................................................2-81
Rear Fender: XB12R/XB9SX/XB12SX/XB12Scg.............2-81
Removal....................................................................2-81
Installation.................................................................2-81
Front Fender: XB12XP.....................................................2-81
Removal....................................................................2-81
Installation.................................................................2-81
Rear Fender: XB12Ss/XB12XT/XB12X............................2-82
Removal....................................................................2-82
Installation.................................................................2-82
Front Fender: XB12X........................................................2-82
Removal: Upper Front Fender...................................2-82
Removal: Lower Front Fender...................................2-82
Installation: Upper Front Fender................................2-82
Installation: Lower Front Fender................................2-82
2.16 FRONT FORKS
Removal...........................................................................2-83
Disassembly.....................................................................2-83
Initial Disassembly.....................................................2-83
Final Disassembly.....................................................2-85
Cleaning and Inspection...................................................2-87
Assembly..........................................................................2-87
Initial Assembly.........................................................2-87
Final Assembly..........................................................2-88
Installation........................................................................2-89
2.17 FORK CLAMPS
Removal Firebolt:.............................................................2-90
TABLE OF CONTENTS V