Buell XB 2010 Service Manual page 19

6.30 AUXILIARY POWER OUTLETS:
ULYSSES MODELS
General.............................................................................6-95
Accessory Load Test........................................................6-95
APPENDIX A CONNECTOR REPAIR
A.1 AMP MULTILOCK CONNECTORS
AMP Multilock Connector Repair.......................................A-1
General.......................................................................A-1
Separating Pin and Socket Housings.........................A-1
Mating Pin and Socket Housings................................A-1
Removing Terminals from Housing.............................A-1
Inserting Terminals into Housing.................................A-2
Preparing Wire Leads for Crimping.............................A-2
Crimping Terminals to Leads......................................A-3
Inspecting Crimped Terminals.....................................A-4
A.2 AUTOFUSE ELECTRICAL
CONNECTORS
Autofuse Connector Repair................................................A-5
General.......................................................................A-5
Disassembly................................................................A-5
Assembly....................................................................A-5
A.3 DELPHI CONNECTORS
Delphi Connector Repair....................................................A-6
General.......................................................................A-6
Separating Pin and Socket Housings.........................A-6
Mating Pin and Socket Housings................................A-6
Removing Socket Terminals........................................A-6
Installing Socket Terminals..........................................A-6
A.4 DEUTSCH ELECTRICAL CONNECTORS
Deutsch Connector Repair.................................................A-8
General.......................................................................A-8
Separating Pin and Socket Housings.........................A-8
Mating Pin and Socket Housings................................A-8
Removing Socket Terminals........................................A-8
Installing Socket Terminals..........................................A-8
Removing Pin Terminals...........................................A-10
Installing Pin Terminals.............................................A-10
Crimping Terminals...................................................A-11
A.5 DEUTSCH STANDARD TERMINAL
REPAIR
Deutsch Standard Terminal Crimps.................................A-12
Preparing Wire Leads for Crimping...........................A-12
Crimping Terminal to Lead........................................A-12
Inspecting Crimps.....................................................A-12
A.6 DEUTSCH SOLID BARREL MINI
TERMINAL REPAIR
Deutsch Solid Barrel Terminal Crimps.............................A-13
Preparing Wire Leads For Crimping.........................A-13
Adjusting Crimper Tool..............................................A-13
Crimping a Barrel Contact To Wire Lead...................A-13
Inspecting Crimps.....................................................A-13
TABLE OF CONTENTS
A.7 DEUTSCH MINI TERMINAL REPAIR
Deutsch Mini Terminal Crimps.........................................A-15
Preparing Wire Leads for Crimping...........................A-15
Crimping a Mini Terminal to Wire Lead.....................A-15
Inspecting Crimps.....................................................A-15
A.8 PACKARD 150 METRI-PACK
CONNECTORS
150 Metri-Pack Connector Repair....................................A-16
General.....................................................................A-16
Separating Pin and Socket Housings.......................A-16
Mating Pin and Socket Housings..............................A-16
Removing Socket Terminal.......................................A-16
Inserting Socket Terminal..........................................A-16
A.9 PACKARD 630 METRI-PACK
CONNECTORS
630 Metri-Pack Connector Repair....................................A-18
General.....................................................................A-18
Separating Pin and Socket Housings.......................A-18
Mating Pin and Socket Housings..............................A-18
Removing Socket Terminal.......................................A-18
Installing Socket Terminal.........................................A-18
A.10 PACKARD METRI-PACK TERMINALS
Metri-Pack Terminal Crimps.............................................A-19
Matching Terminal To Crimper..................................A-19
Preparing Wire Lead.................................................A-19
Crimping Wire Core..................................................A-19
Crimping Insulation/Seal...........................................A-19
Inspecting Crimps.....................................................A-20
A.11 SEALED SPLICE CONNECTORS
Sealed Splice Connector Repair......................................A-21
General.....................................................................A-21
Preparing Wire Leads...............................................A-21
Splicing Wire Leads..................................................A-21
Inspecting Seals.......................................................A-21
APPENDIX B WIRING
B.1 CONNECTORS
Connector Locations..........................................................B-1
Function/Location.......................................................B-1
Place and Color..........................................................B-1
Connector Number......................................................B-1
Repair Instructions......................................................B-1
B.2 WIRING DIAGRAMS
Wiring Diagram Information...............................................B-4
Wire Color Codes........................................................B-4
Wiring Diagram Symbols............................................B-4
2010 XB Wiring Diagrams..................................................B-7
APPENDIX C CONVERSIONS
C.1 LENGTH CONVERSION
Conversion Table................................................................C-1
TABLE OF CONTENTS XIII