Buell XB 2010 Service Manual page 156

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8.
See
Figure
2-103. Remove brake line switch/banjo bolt
from rear master cylinder. Discard copper washers.
9.
Remove brake line bracket fasteners.
10. Remove brake line from motorcycle.
sm00863b
Figure 2-101. Rear Brake Light Switch Connector (Ulysses)
sm00552
2
1. Brake line
2. Rear fender
3. Banjo bolt
Figure 2-102. Rear Brake Line: Ulysses
2-76 2010 XB Service: Chassis
3
1
sm00553
Figure 2-103. Rear Brake Light Switch/Banjo Bolt: Ulysses
INSTALLATION: ULYSSES
1.
Route the brake line. See
WIRE ROUTING
for brake line routing.
2.
See
Figure
2-103. Install brake light switch/banjo bolt with
new copper washers to the master cylinder. Tighten to
16-20 ft-lbs (21.7-27.1 Nm).
3.
Install brake line bracket and tighten fasteners to 48-72
in-lbs (5.4-8 Nm).
4.
Install the rider/passenger peg mount to the motorcycle.
See
2.35 HEEL GUARD AND FOOTPEG MOUNTS:
ULYSSES
MODELS.
5.
See
Figure
2-101. Connect brake light switch connector
beneath seat.
6.
Install brake light switch/banjo bolt and new copper
washers to rear caliper. Tighten to 16-20 ft-lbs (21.7-27.1
Nm).
7.
Bleed brakes. See
1.14 BRAKE SYSTEM MAINTEN-
ANCE, Bleeding
Brakes.
8.
Install negative battery cable and tighten to 60-70 in-lbs
(6.8-7.9 Nm). See
1.16 BATTERY
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
9.
Install seat.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
D.1 APPENDIX D: HOSE AND
MAINTENANCE.

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