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CASE DISASSEMBLY FOR TRANSMISSION
REMOVAL
GENERAL
The rear compartment of the left and right crankcase halves
form the transmission case. Servicing of transmission compon-
ents requires removing the engine and disassembling (splitting)
the crankcase.
RIGHT CRANKCASE REMOVAL
PART NUMBER
HD-42310/HD-43646
ENGINE SUPPORT STAND
OR HD-43682
1.
Remove transmission sprocket. See
SPROCKET.
2.
Remove engine from chassis. See
REMOVAL.
3.
Support engine using ENGINE SUPPORT STAND (Part
No. HD-42310/HD-43646 or HD-43682).
4.
Disassemble top end. See
5.
Disassemble gearcase. See
GEARS.
6.
Remove primary cover. See
7.
Remove clutch assembly, primary chain and engine
sprocket. See
5.6 PRIMARY CHAIN
sm00306
Figure 5-45. Hex Fastener Countershaft Retainer
8.
See
Figure
5-45. Place transmission in first gear. Remove
hex fastener.
5-28 2010 XB Service: Drive/Transmission
TOOL NAME
5.17 TRANSMISSION
3.5 ENGINE
3.7 CYLINDER
HEAD.
3.17 GEARCASE AND CAM
5.3 PRIMARY
COVER.
and
5.5
CLUTCH.
sm00307
Figure 5-46. Shifter Drum Neutral Detent
9.
See
Figure
5-46. Place transmission in neutral. Remove
neutral switch to verify shifter drum detent is visible indic-
ating transmission is in correct location.
sm00308
Figure 5-47. Shifter Drum and Mainshaft (Transmission in
Neutral)
10. See
Figure
5-47. With transmission still in neutral, scribe
a line on the end of the shifter drum at the 12 o' clock
position for later reference.
5.9