Flywheel / Stator Installation; Cylinder Head Reassembly - Polaris 2011 RANGER RZR Service Manual

ENGINE

Flywheel / Stator Installation

NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
specification.
2. Install the wire hold down bracket (T). Install two new wire
hold down bolts. New bolts contain patch-lock. Torque
bolts to specification, following the proper bolt torque
sequence. Coat the stator wire grommet (U) with Nyogel
Grease (PN 2871329).
NOTE: Verify stator wires are routed properly under
the wire hold down bracket.
Replace 2 bolts with new bolts
T
U
Stator Assembly Bolt Torque:
96  3 in. lbs. (10.85  0.35 Nm)
3. Install the flywheel, washer, nut, and key. Torque flywheel
nut to specification.
3.56
S
= T
65 ± 7 ft. lbs.
(88 ± 9.50 Nm)
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Flywheel Nut Torque
65 ± 7 ft. lbs. (88 ± 9.50 Nm)
4. Install stator housing with new O-ring. Torque the bolts to
specification and follow proper bolt torque sequence at the
beginning of this chapter.
Stator Housing Bolt Torque:
96  3 in. lbs. (10.85  0.35 Nm)

Cylinder Head Reassembly

NOTE: Before reassembly, clean the bolts and bolt
holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install the head gasket (A) on the cylinder (B).
B
= T
96 ± 3 in. lbs.
(10.85 ± 0.35 Nm)
= T
A