Flywheel / Stator Installation; Cylinder Head Reassembly - Polaris 2013 RANGER RZR S Service Manual

ENGINE / COOLING

Flywheel / Stator Installation

NOTE: Before assembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
specification.
2. Install the wire hold down bracket (T). Install two new
wire hold down bolts. New bolts contain patch-lock.
Torque bolts to specification, following the proper bolt
torque sequence. Coat the stator wire grommet (U)
with NyogelGrease (PN 2871329).
NOTE: Verify stator wires are routed properly under
the wire hold down bracket.
Replace 2 bolts with new bolts
T
U
Stator Assembly Bolts:
84  8 in-lbs (9.5  0.9 Nm)
3. Install the flywheel, washer, nut, and key. Torque
flywheel nut to specification.
3.58
S
= T
65 ± 7 ft-lbs
(88 ± 9.50 Nm)
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Flywheel Nut:
65 ± 7 ft-lbs (88 ± 9.50 Nm)
4. Install stator housing with new O-ring. Torque the
bolts to specification and follow proper bolt torque
sequence at the beginning of this chapter.
Stator Housing Bolts:
96  12 in-lbs (10.85  1.35 Nm)
Torque in proper sequence

Cylinder Head Reassembly

NOTE: Before reassembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install the head gasket (A) on the cylinder (B).
B
= T
96 ± 12 in-lbs
(10.85 ± 1.35 Nm)
= T
A