Festo CPV-D102 Elektronics Manual
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Festo CPV-D102 Elektronics Manual

With field bus direct connection
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Compact performance
Elektronics manual
CPV valve terminal
with field bus direct
connection
Types:
CPV...−DI02
PROFIBUS−DP
CPV...−CS02
ABB CS31
Manual
548 732
en 0704NH
[706 006]

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Summary of Contents for Festo CPV-D102

  • Page 1 Compact performance Elektronics manual CPV valve terminal with field bus direct connection Types: CPV...−DI02 PROFIBUS−DP CPV...−CS02 ABB CS31 Manual 548 732 en 0704NH [706 006]...
  • Page 3 ....... . . 548 732 © (Festo AG & Co. KG, D 73726 Esslingen, Federal Republic of Germany, 2007) Internet: http://www.festo.com...
  • Page 4 Siemens AG SPEEDCON® is a registered trade name of PHOENIX CONTACT GmbH & Co. KG, 32825 Blomberg, Germany TORX® is a registered trade name of CAMCAR TEXTRON INC., Rockford, Ill., USA Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 5: Table Of Contents

    Switching−on reaction of the CPI system ......1−40 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 6 ........3−21 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 7 ....5−13 5.4.3 Short circuit in the sensor supply at an input module ..5−14 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 8 ............B−1 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 9: Intended Use

    This manual is intended exclusively for technicians trained in control and automation technology, who have experience in installing, commissioning, programming and diagnosing slaves on the field buses named above. Service Please consult your local Festo Service if you have any technical problems. Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 10: Notes On The Use Of This Manual

    Information on the pneumatics can be found in the Pneumatics manual P.BE−CDV−..." Further information on the PROFIBUS−DP can be found in: the setting up guidelines for the PROFIBUS−DP the manuals of the master manufacturer. VIII Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 11: Important User Instructions

    This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 12 Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment−friendly use of Festo products. Text markings The bullet indicates activities which may be carried out in · any order. 1. Figures denote activities which must be carried out in the numerical order specified.
  • Page 13 CP strings. The system consists of CPI/CP modules with and without extended functions. The system need not consist exclusively of CPI modules. CPV Direct CPV valve terminal with field bus direct connection Digital input Input module Input module Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 14 Number of address words assigned by the CP system Output module Output module PLC/IPC Programmable logic controller/industrial PC String assignment Type and order of the CPI/CP modules connected to one or more CP strings. Tab. 0/1: Product−specific terms and abbreviations Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 15: Installation Cpv−Di02 And Cpv−Cs02

    Installation CPV−DI02 and CPV−CS02 Chapter 1 1−1 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 16 Replacing CPI/CP modules ....... . 1−43 1−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 17: General Instructions On Installation

    The CPV valve terminal with field bus direct connection (CPV Direct) contains electrostatically sensitive compo nents. Do not therefore touch any contacts. Observe the handling specifications for electrostatic sensitive devices. You will then prevent the electronics from being damaged. 1−3 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 18: Electrical Connecting And Display Elements

    (see section 1.2.1) Switching status displays of the Operating/load voltage connection CP valve coils (yellow LEDs, (4−pin M12 plug, see section 1.5) see section 3.1.3) Fig. 1/1: Connecting and display elements on the CPV Direct 1−4 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 19: Overview For Setting The Cpv Direct

    1.2.1 Overview for setting the CPV Direct Fig. 1/2: Removing/fitting the switch cover DIL switch for station number and diagnostic mode SAVE button Cover Fig. 1/3: DIL switches and SAVE button under the switch cover 1−5 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 20 CPI/CP modules in section 1.6. 5. Replace the switch cover. Check that the seal is seated correctly and tighten the fastening screws by hand. Note Make sure that the seal is seated correctly when you refit the switch cover. 1−6 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 21: Setting The Station Number

    1 Fig. 1/4: Setting the station number on the CPV−DI01 or CPV−CS02 Note Station numbers may only be assigned once per field bus line. Leave DIL switch element 7 set to OFF on the CPV−CS02. 1−7 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 22 Valve terminal type Protocol Address designation Permitted station numbers CPV−DI02 PROFIBUS−DP PROFIBUS address 1; ...; 125 CPV−CS02 ABB CS31 CS31 module address 0; ...; 60 Tab. 1/2: Permitted station numbers for PROFIBUS−DP and ABB CS31 1−8 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 23: Setting The Diagnostic Mode (Cpv−Di02) Or The Load Voltag Monitoring (Cpv−Cs02)

    If the device−related diagnosis is deactivated (switch element 8 to OFF), no device−related diagnostic information about the valve terminal will be sent to the master system, e.g. short circuit at the outputs or undervoltage of the valves (see section 3.2.2). 1−9 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 24: Recognizing The Cpi Extension With The Save Button

    Preparing the CPI system for commissioning" for the exact procedure. 1.2.5 Help table for setting the station number On the following pages you will find help tables for setting the station numbers with the DIL switch. 1−10 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 25 1. Installation CPV−DI02 and CPV−CS02 Station Station reserved Tab. 1/3: Setting station numbers 0 31: position of the DIL switch elements 1−11 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 26 1. Installation CPV−DI02 and CPV−CS02 Station Station Tab. 1/4: Setting station numbers 32 63: position of the DIL switch elements 1−12 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 27 1. Installation CPV−DI02 and CPV−CS02 Station Station Tab. 1/5: Setting station numbers 64 95: position of the DIL switch elements 1−13 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 28 1. Installation CPV−DI02 and CPV−CS02 Station Station Tab. 1/6: Setting station numbers 96 125: position of the DIL switch elements 1−14 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 29: Connecting The Field Bus

    If the valve terminal is fitted into a moving part of a machine, the field bus cable on the moving part must be provided with strain relief. Note the relevant regulations in IEC/DIN EN 60204−1. 1−15 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 30 CPV−CS02 (ABB CS31) Refer to the PLC manual for your controller for the type of cable to be used. Also take into account here the distances and the field bus baud rate. 1−16 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 31: Field Bus Baud Rate And Field Bus Length For Profibus−Dp (Cpv−Di02)

    9.6; 19.2; 93.75 kBaud 1200 m 187.5 kBaud 1000 m 500 kBaud 400 m 1500 kBaud 200 m 3000 12000 kBaud 100 m Tab. 1/7: Maximum field bus segment lengthsfor PROFIBUS−DP depending on the baud rate 1−17 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 32: Field Bus Interface

    You can connect the CPV Direct with the field bus plug from Festo type FBS−SUB−9−GS−DP−B. Note Only the Festo field bus plug complies with IP65. Before connecting field bus plugs from other manufacturers: replace the two flat screws by bolts (part no. 340960).
  • Page 33 1. Installation CPV−DI02 and CPV−CS02 CPV−CS02 (ABB CS31) Field bus plug IP65 from Festo ABB CS31 Bus 1 Bus 2 Housing Clamp strap Screening/shield (view of socket of the CPV Direct) Type FBS−SUB−9−GS−DP−B (part no. 532216) Tab. 1/9: Pin assignment of the field bus interfacefor ABB CS13 (CPV−CS02) 1−19...

  • Page 34: Connection Possibilities

    · You can connect the CPV Direct to the field bus easily with the field bus plug from Festo (type FBS−SUB−9−GS−DP−B, part no. 532216). You can disconnect the plug from the CPV Direct without interrupting the bus cable (T−TAP function).
  • Page 35 1. Installation CPV−DI02 and CPV−CS02 Note The clamp strap in the field bus plug from Festo is connected internally only capacitively with the metallic housing of the Sub−D plug. This is to prevent equalizing currents flowing through the screening of the field bus cable.
  • Page 36 5. FE: Functional earth Housing/thread: Screening/shield Bus out Bus in Protective cap or plug with bus termination resistor if connection is not used. Tab. 1/10: Pin assignment of the field bus interface with adapter for M12 connection, 5−pin 1−22 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 37 Siemens Optical Link Module (OLM) for PROFIBUS plus Siemens Optical Link Plug (OLP) for PROFIBUS (IP20) ® Harting Han−InduNet Media converter IP65 in combina tion with adapter cable for Festo products (optical data transmission in DESINA installation concept). 1−23 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 38: Bus Termination With Termination Resistors (Cpv−Di02)

    Fit a bus termination to both ends of a bus segment. · Recommendation: Use the ready−to−use field bus plugs from Festo for the bus termination. A suitable resistor network is incorporated in the housing of this plug (see Fig. 1/7).

  • Page 39: Connecting The Power Supply

    The power supply connection is in the form of a plug. The pin assignment of the plug can be found on the following pages. For connecting the power supply, use plugs from the Festo range which correspond to the outer diameter of the cable used (see appendix A.3).
  • Page 40 4. Connect the conductors. 5. Replace the connecting part on the housing of the socket and screw it tight. Pull the cable back so that there are no loops inside the housing. 6. Tighten the strain relief. 1−26 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 41: Selecting The Power Unit

    CP modules and valve coils. Recommendation: Use closed−loop controlled power units. · When selecting the power unit, check that it provides · sufficient output. If necessary, calculate the total current requirement according to the following table. 1−27 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 42 __ x ____ mA = ______ mA Current consumption deepnds on the valve type (see Technical Specifications of the valves in the relevant pneumatics manual). Tab. 1/11: Calculating the total current consumption 1−28 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 43: Connecting The Power Supply

    Protect the load voltage of the CPV valve coils with a max. 2 A external fuse. In this way you can avoid functional damage to the CPV Direct in the event of a short circuit. 1−29 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 44 Load voltage". 1−30 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 45 3: 0 V 4: Earth/ground connection Fig. 1/9: Pin assignment of the power supply connection Potential equalization The CPV valve terminal has 2 earth connections for potential equalization: on the power supply connection on the end plate. 1−31 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 46 3 1 2 4 24 V Potential equalization Load voltage can be switched off separately Earth connection at pin 4 designed for 3 A Fig. 1/10: Example of connection with PELV power supply unit and potential equalization 1−32 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 47: Extending The Cpv Direct

    You can connect the following CPI/CP modules to the CPI extension connection: CP input and output modules CPI input and output modules (with extended functions) CPV−SC with CPI connection CPV/CPA valve terminals with and without extended functions. 1−33 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 48 The CP connecting cables must have special electrical properties. Therefore always use Festo CP connecting cables. An overview can be found in appendix A. Ready−to−use CP connecting cables are available from Festo. These are available in various lengths and designs. Seal unused CP connections of your CP system with the relevant seal pro vided.

  • Page 49: Rules For Extending The Cpi System

    32 inputs and 32 outputs may be connected (sum of all modules on a CP string). This means that a CP string can be extended by maximum 2 CP valve terminals with CPI ability, as CP valve terminals always occupy 16 output addresses. 1−35 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 50 Any CPI module or CP valve terminal with CPI ability (max. 2 valve terminals possible) CP input module VI/O: CP valve terminal or CP output module grey = CPI modules/valve terminals with extended functions Fig. 1/12: Examples of extending a CPI system 1−36 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 51: Preparing The Cpi System For Commissioning

    (see pneumatics manual). 2. Check the complete electric circuitry of the CPI system. 3. Save the current string assignment of the CPI system as the nominal assignment, as described in section 1.7.2. 1−37 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 52: Saving The String Assignment

    (see section 1.8) testing during operation (see section 1.9). When the status LEDs on all the CPI modules light up, the CPI system is prepared for commissioning. You can now commission the CPI system. 1−38 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 53 The fault LED Pno longer flashes. The status LEDs of all the recognized CPI/CP modules light up. 5. Power OFF/ON Note After saving the string assignment, check the address assignments of your CPI system before starting user programs. 1−39 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 54: Switching−On Reaction Of The Cpi System

    CPI modules (see section 1.9) save the current assignment as the nominal assignment (see section 1.7.2). Detailed instructions on diagnosing the CPV Direct using the LEDs can be found in section 3.1. 1−40 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 55 Save button pressed? String assignment save Fault LED P out CPI system ready to Switch power supply operate (permanent on/off I/O update) First commissioning Modification/extension Normal operation Fig. 1/13: Switching−on reaction of the CPI system 1−41 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 56: Reaction Of The Cpi System To Faults In Operation

    1. Switch off the power supply for the CPV Direct. 2. Restore the saved assignment by connecting the appropriate CPI/CP modules with the CPV Direct. 3. Switch on the power supply for the CPV Direct again. 1−42 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 57: Replacing Cpi/Cp Modules

    6. In the case of CPI/CP output modules and CP valve terminals: switch on the operating voltage supply or the compressed air supply again. 7. Switch on the power supply for the CPV Direct again. 8. Check the addresses of the CPI system. 1−43 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 58 1. Installation CPV−DI02 and CPV−CS02 1−44 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 59 Commissioning CPV−DI02 (PROFIBUS−DP) Chapter 2 2−1 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 60: Commissioning Cpv−Di02 (Profibud−Dp)

    Tool change configuration ....... . . 2−19 2−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 61: Preparing The Cpv Direct For Commissioning

    If there is a separate supply for the control system and for the field bus slaves, the power should be switched on in the following sequence: 1. the operating voltage supply for all field bus slaves 2. the operating voltage supply for the controller. 2−3 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 62: Address Assignment Of The Cpv Direct

    If a valve location is fitted with a double− solenoid valve, the following applies: pilot solenoid coil 14 occupies the less significant address pilot solenoid coil 12 occupies the more significant address. With single−solenoid valves the higher−value address remains unused. 2−4 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 63 OB x OB x+1 OB: Output byte Fig. 2/2: Address assignment of the CPV Direct (outputs) with examples for OB20 and OB21 2−5 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 64: Address Assignment Of Cpi/Cp Modules

    16 O CPV...−GE−FB−8 16 O 16 O CPA10/14−IFB−CP 16 O 16 O with extended functions without extended functions Further CPI modules and CPI−capable valve terminals in preparation. Tab. 2/1: Assigned I/Os of the CPI/CP modules 2−6 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 65: Information On Commissioning

    All the outputs of the CPI system will be frozen". The CP sys tem now no longer reacts to modifications to the output image in the master. With each further SYNC command, the output image will be updated and transferred. Return to normal operation: UNSYNC command 2−7 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 66 (32 digital inputs and outputs) Tab. 2/2: Overview of DP identifiers for various extensions to the CPV−DI02 Note Enter the identifiers corresponding to the physical sequence of the modules on the CP extension string, starting with the CPV−DI02. 2−8 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 67: Device Master File (Gsd) And Icon Files

    GSD file. In addition to the slave−typical entries (Ident. number, Revision, etc.), the de vice master file (GSD) also contains a selection of identifiers. Reference sources Current GSD files can be found on the Festo Internet pages under: www.festo.com/fieldbus GSD files You will require one of the following files for the CPV Direct: CPV_0A35.GSD (german Version) or...

  • Page 68: Configuration With A Siemens Master

    (e. g. with Windows Explorer) or loaded via the menu [Options] [Install new GSD]. Note Update the hardware catalogue if you copy the GSD during work with STEP 7. Menu in HW Config: [Options] [Update catalogue] 2−10 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 69 4. Insert a DP master system: Right−hand mouse click on DP" under CPU" in the rack. Click on [Add master system] in the context menu. The line of the DP master system will be displayed. 2−11 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 70: Station Selection With Step

    (the windows displayed are not all visible at the same time, see text) 1. If the hardware catalogue is not open: click on the catalogue icon (see Fig. 2/3 1 ). The hardware catalogue will be displayed. 2−12 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 71 \PROFIBUS−DP\Additional Field Devices\Valves." The folder Valves" is displayed when you copy the GSD (see step 1 of the preparations). Pull the station type Festo CPV−DI02" onto the line of the DP master system 2. The dialogue window Properties PROFIBUS interface"...

  • Page 72: Configuration With Step

    1. Click on the icon of the valve terminal to be configured in the HW Config 1. The configuration table will be dis played under the rack 2. 2. Open the module Festo CPV−DI02" (folder\PROFIBUS− DP\ Additional Field Devices\Valves\...) in the hardware catalogue 3.
  • Page 73 Properties DP slave". Note With S7−400 controllers, up to 4 bytes of addresses are reserved for each DP identifier, depending on the version status. This concludes the station selection and configuration. 2−15 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 74: Tool Change Configuration

    With the tool change configuration you can commission mod ules without new configuration on the CP extension connection. The tool change configuration is useful if various extensions are connected in turn to the CP...−SC−DP during operation. Fig. 2/5: Tool change configuration 2−16 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 75 (see section 3.2.5) configuration. Address assignment of the change Can be configured configurations must be carried out very carefully. Tab. 2/4: Advantages and disadvantages of the tool change configuration 2−17 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 76: Examples Of Configuration

    CPV−DI02 + CP−A04−M12−CL + CP−E08−M12−CL 16DO O20.0 O21.7 I20.0 I20.7 I21.0 I21.7 CPV−DI02 + 4x CP−E08−M12−CL I22.0 I22.7 I23.0 I23.7 CPV−DI02 Basic configuration Tab. 2/5: Examples of standard configuration and addressing a CPV−DI02 with different CPI extensions 2−18 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 77: Tool Change Configuration

    I23.0 I23.7 Addresses used 1 CPV−DI02 + CP−E08−M12−CL 2 CPV−DI02 + CP−A04−M12−CL + CP−E08−M12−CL 3 CPV−DI02 + 4x CP−E08−M12−CL CPV−DI02 Basic configuration Tab. 2/6: Different extensions with tool change configuration (compare with example in Tab. 2/5) 2−19 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 78 O25 7 O25.7 Addresses used 1 CPV−DI02 + 2x CP−A08−M12−CL 2 CPV−DI02 + 4x CP−A08−M12−CL CPV−DI02 Basic device Tab. 2/7: Example of a tool change configuration which requires special attention with the addressing (see text above) 2−20 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 79: Diagnosis Cpv−Di02 (Profibus−Dp)

    Diagnosis CPV−DI02 (PROFIBUS−DP) Chapter 3 3−1 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 80 ......... 3−26 3.5.2 Sensor supply on one input module ......3−28 3−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 81: Diagnosis Cpv−Di02 (Profibus−Dp)

    Fig. 3/1: LEDs on the CPV Direct 3.1.1 Normal operating status Only the green Power LED and the yellow LEDs of the pilot solenoids light up in the normal operating status. lights up; flashes; 3−3 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 82: Fault Diagnosis With The Leds

    (pin 1) green Operating voltage for the electronics . 18 V flashes slowly green Operating voltage for the lights up electronics is applied Tab. 3/2: Fault diagnosis with the green LED PS 3−4 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 83 Load voltage faults are always displayed with the LED PL (irrespective of the diagnostic mode set). If the device−related diagnosis is activated, faults will also be sent to the master PLC via the field bus. 3−5 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 84 · and that in the CPV Direct and, if necessary, carry out new recognition (see section 1.2.4) Hardware fault Servicing required · lights up Tab. 3/4: Fault diagnosis with the red LED BF 3−6 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 85 Module failure in the CP string: lights up Cable interrupted or short Check CPI cables · circuit If the LEDs PS/PL are out: there Servicing required · is a hardware fault Tab. 3/5: Fault diagnosis with the red LED 3−7 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 86: Leds For Status Display Of The Valve Solenoid Coils

    Tab. 3/6: LEDs for the status display of the valve solenoid coils Note If there is no valve solenoid coil, the assigned LED will not show control of the output. 3−8 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 87: Diagnosis Via Profibus−Dp

    CPI connection on various CPI modules lower voltage tolerance limit of CP valves exceeded (. 20.4 V). 3−9 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 88: Diagnosis Steps

    The configuration of the modules (see section 2.3) for the CPI extension string does not correspond to the configuration saved in the CPV Direct (see SAVE button in sections 1.2.4 and 1.6). Fig. 3/2: First diagnostic step 3−10 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 89 Tab. 3/13 and Tab. 3/14 Fig. 3/3: Further diagnostic steps In order to commission your system, it may be useful in some cases to switch off the device−related diagnosis (DIL switch element 8 at OFF", see section 1.2.3). 3−11 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 90: Overview Of The Diagnostic Bytes

    3.2.3 Overview of the diagnostic bytes Diagnostic words Several diagnostic words are provided for each bus slave. The diagnostic words and their meaning for CP systems from Festo are shown in the following table: Byte Octet Diagnostic address Diagnostic address + 1...

  • Page 91: Details For Standard Diagnostic Information

    1 = CPI system does not support the function requested Diag.Invalid_Slave_Response always 0 (set by CPI system) Diag.Prm_Fault Last parametrizing telegram faulty Diag.Master_Lock always 0 (set by CPI system) bold = valve terminal related bits Tab. 3/8: Diagnostic bits station status 1 3−13 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 92 = valve terminal related bits Tab. 3/9: Diagnostic bits of station status 2 Octet 3: Station status_3 Meaning Explanation reserved Diag.Ext_Diag_Overflow always 0 (set by CPI system) Tab. 3/10: Diagnostic bits of station status 3 3−14 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 93 CPI system, is entered in this octet. Ident_number Manufacturer identification: These octets contain the manufacturer identification: 0A35 for the CPV Direct. Ext_Diag_Data Header device−related diagnosis (device−related diagnosis) Length of the device−related diagnosis: 10 bytes Tab. 3/11: Overview of octets 4 3−15 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 94 1 = Short circuit/overload in sensor supply . 10 V 1 = Load voltage of valve coils . 20.4 V 1 = Load voltage of valve coils . 10 V load 1 = Other fault Tab. 3/13: Diagnostic bits of device−related diagnosis 2 3−16 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 95 Fault number for 2nd. module in the CP string Fault number Fault number for 3rd. module in the CP string Fault number Fault number for 4th. module in the CP string reserved Tab. 3/15: Overview of octets 11 3−17 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 96 Short circuit in CP string Check CP strings, if necessary replace · (24 V or 24 V CPI cable el/sen Communication on CP string interrupted Tab. 3/16: Overview of the most important fault numbers from Tab. 3/15 3−18 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 97: Diagnosis With Tool Change Configuration

    Periphery fault in the tool change configuration Tab. 3/17: Diagnosis with tool change configuration The diagnostic information of the CPv−DI01 basic device is normally entered in the 1st. diagnostic byte in the tool change configuration. 3−19 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 98: Fault Treatment

    PLC stop, field bus interruption or fault: Single−solenoid valves move to the basic position. Double−solenoid valves remain in the current position. Mid−position valves move to the mid−position (depend ing on valve type: pressurized, exhausted or blocked). 3−20 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 99: Siemens Simatic S7

    OB is programmed QVZ: quitting delay organisation module PEU: periphery not clear Tab. 3/18: Fault reactions STOP and RUN with S7 Further details on response monitoring can be found in the relevant controller manuals. 3−21 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 100 (Properties DP slave" see mask in HW Config) RET_VAL:=MW100 When faults occur, output fault code RECORD:=P#M110.0 WORD 5 Pointer at start of data range for diagnosis and length of diagnostic data BUSY:=M10.0 Read procedure finished Fig. 3/4: Example 3−22 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 101: Online Diagnosis With Step 7

    4. Click on the register Diagnostic buffer" 4. 5. Click on the event and read the details 5. Here you will find more detailed information on proceding further, depending on the S7 controller used. 3−23 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 102 3. Diagnosis CPV−DI02 (PROFIBUS−DP) Fig. 3/5: Online diagnosis via the diagnostic buffer (explanation see text) 3−24 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 103: Device−Related Diagnosis With Step 7 (Up To V 5.2)

    1. 2. Click on [Module information...] in the context menu shown. The window Module information" will be displayed. 3. Read the diagnostic information 2. Fig. 3/6: Device−related diagnosis with STEP 7 (explanation see text) 3−25 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 104: Short Circuit/Overload

    Short circuit/overload in octet 9 Device−related diagnosis 2", will be set to logical 1. Note The outputs cannot be used again until the short circuit or overload has been eliminated and the fault deleted. 3−26 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 105 All outputs on the CPI system will be reset · CPI system automatically Tab. 3/20: Deleting the fault possibilities The outputs can then be used again. If the short circuit/over load still exists, the outputs will be switched off again. 3−27 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 106: Sensor Supply On One Input Module

    The inputs can then be scanned again. If the short circuit/ overload still exists, the fault will be shown again. Module CP−E16−M8−Z: The short circuit/overload will be reset automatically and the voltage will switched on again. 3−28 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 107: Commissioning Cpv−Cs02 (Abb Cs31)

    Commissioning CPV−CS02 (ABB CS31) Chapter 4 4−1 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 108 CS31 CPU as bus master ....... . . 4−7 4−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 109: Preparing The Cpv Direct For Commissioning

    If the control system and the field bus slaves have separate power supplies, the devices must be switched on in the following sequence: 1. the operating voltage supply for all field bus slaves 2. the operating voltage supply for the controller. 4−3 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 110: Address Assignment Of The Cpv Direct

    If a valve location is fitted with a double− solenoid valve, the following applies: pilot solenoid 14 occupies the lower−value address; pilot solenoid 12 occupies the higher−value address. With single−solenoid valves the higher−value address remains unused. 4−4 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 111 Addresses are assigned from left to right on the CPV Direct and from the front to the rear on the individual valve locations. n: Station number Fig. 4/2: Address assignment of the CPV Direct (outputs) 4−5 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 112: General Data

    CPV Direct. In this way valve terminals and CPI output modules connected to the CPI extension connection can then also be addressed. Note that the CPI system occupies several station numbers depending on the extension on the CPI connection. 4−6 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 113: Configuration

    Also when there is a 16−bit module between two 8−bit modules, the two 8−bit modules only occupy one bus address. Tab. 4/1: Assignment of bus addresses The following table provides an overview of the addresses: 4−7 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 114 Note With system flag 00,09 the processing of the programcan be blocked until the specified number of I/O modules (including the CP system) exists on the CS31 system bus. 4−8 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 115 CP−CL input module and occupies two CS31 bus addresses (station numbers). CPV Direct Output module CP−A04−M12−CL Input module CP−E08−M12−CL O20.0.0 ... O20.15 O21.00 ... O21.07 I20.00 ... I20.07 Fig. 4/3: Addressing example with a CS31 CPU (bus address = 20) 4−9 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 116 4. Commissioning CPV−CS02 (ABB CS31) 4−10 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 117: Diagnosis Cpv−Cs02 (Abb Cs31)

    Diagnosis CPV−CS02 (ABB CS31) Chapter 5 5−1 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 118 ....5−13 5.4.3 Short circuit in the sensor supply at an input module ..5−14 5−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 119: Diagnosis Via Leds

    LED P: Other fault messages Yellow LEDs for pilot solenoids 12 and 14 Fig. 5/1: LEDs on the CPV Direct 5.1.1 Normal operating status In normal operating status only the green power LED lights up. lights up; flashes; 5−3 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 120: Fault Diagnosis With The Leds

    (pin 1) green Operating voltage for the electronics . 18 V flashes slowly green Operating voltage for the lights up electronics is applied Tab. 5/2: Fault diagnosis with the green LED PS 5−4 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 121 Load voltage for CP valves/ lights up outputs is applied Tab. 5/3: Fault diagnosis with the green LED PL Load voltage faults are always displayed with the LED PL (irrespective of the diagnostic mode set). 5−5 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 122 CPV Direct and, if necessary, carry out new recognition (see section 1.2.4) There is a hardware fault Servicing required · lights up Tab. 5/4: Fault diagnosis with the red LED BF 5−6 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 123 Module failure in the CP string: lights up Cable interrupted or short Check CPI cables · circuit If the LEDs PS/PL are out: there Servicing required · is a hardware fault Tab. 5/5: Fault diagnosis with the red LED 5−7 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 124: Leds For Status Display Of The Valve Solenoid Coils

    Tab. 5/6: LEDs for status display of the valve solenoid coil Note If there is no valve solenoid coil, the assigned LED will not show control of the output. 5−8 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 125: Diagnosis Via The Field Bus

    The appropriate ABB manuals are valid for all CPUs and couplers. The following diagrams show as an example the diagnostic possibility in conjunction with: CPU 07KR91 Note Several CP diagnostic messages are grouped together as common messages with protocol ABB CS31. 5−9 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 126 CP string / valve fault MPA−CPI (e.g. short circuit) Channel no.: Is always 0 in conjunction with CPV valve terminals Tab. 5/7: Example 07KR91 meaning of the ABB fault flag with Festo CP systems 5−10 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 127: Setting The Diagnostic Mode

    Monitoring inactive LED BF lights up LED PL flashes flashes Fault flag reset Only with load voltage faults on the CPV Direct Tab. 5/8: Setting the diagnostic mode reaction of LEDs and fault flags 5−11 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 128: Fault Treatment

    PLC stop, field bus interruption or fault: Single−solenoid valves move to the basic position. Double−solenoid valves remain in the current position. Mid−position valves move to the mid−position (depend ing on valve type: pressurized, exhausted or blocked). 5−12 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 129: Short Circuit/Overload At An Output Module

    All outputs on the CP system will be reset · CPV Direct automatically Tab. 5/9: Deleting the fault possibilities The outputs can then be reset to logical 1". If the short circuit/overload still exists, the outputs will be switched off again. 5−13 Festo P.BE−CPV−DI02−E N en 0704NH...

  • Page 130: Short Circuit In The Sensor Supply At An Input Module

    CP connection on the CP input module · briefly interrupt the operating voltage for the CPV Direct. · The inputs can then be scanned again. If the short circuit/overload still exists, the fault will be shown again. 5−14 Festo P.BE−CPV−DI02−E N en 0704NH...
  • Page 131 Technical appendix Appendix A A−1 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 132 ........... . A−13 A−2 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 133: Technical Appendix

    150 Hz shock tested as per DIN/IEC 68/EN 60068 part 2−27; for wall mounting: ±30 g at 11 ms duration; 15 cycles Valves see Pneumatics manual type P.BE−CPV−... The CP system is intended for industrial usage. A−3 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 134 Current consumption nominal value sum of all switched−on CP solenoid valves tolerance see manual CPV pneumatics" Residual ripple 4 Vpp (within tolerance) Technical specifications for the pneumatics can be found in the Pneumatics manual, P.BE−CPV−..." A−4 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 135: Technical Specifications For The Cpv−Di02

    A.1.3 Technical specifications for the CPV−CS02 Field bus ABB CS31 Protocol ABB CS31 Design RS485, floating Type of transmission serial asynchronous, half duplex Baud rate 187.5 kBaud fixed A−5 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 136: Profibus−Dp: Commissioning With The General Dp Master

    A. Technical appendix PROFIBUS−DP: Commissioning with the general DP master The Festo CPI system can be controlled from any PLC, PC or industrial PC with a PROFIBUS−DP module in accordance with EN 50170. Further information Read the information on the following themes in the...

  • Page 137: Send Parametriziung Data

    Explanation Unlock_Req Lock_Req min T + slave parameters may be overwritten CPI system released for other masters CPI system blocked for other masters CPI system released for other masters Tab. A/1: Octet 1: Station status A−7 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 138 ); parametrizing telegrams to the CPI system are only accepted if the transmitted and the programmed manufacturer identifiers are the same. Group_Ident Not supported by the CPI system User_Prm_Data Not supported by the CPI system Tab. A/2: Octets 2 A−8 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 139: Check The Configuration Data

    Extension: 24 digital outputs Octet: 34 Octet: 22 Extension: 32 digital outputs Octet: 35 Octet: 23 Tab. A/3: Overview of DP identifiers for various extensions to the CPV Direct Configuration examples can be found in section 2.4. A−9 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 140: Transferring Input And Output Data

    (WD_Fact_1, Octet 2, WD_Fact_2, Octet 3). In the event of a fault the CPI system switches off all valves and electric outputs after the parametrized time (e. g. if there is a bus failure). A−10 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 141: Implemented Functions And Service Access Points (Sap

    A. Technical appendix A.2.6 Implemented functions and service access points (SAP) Function Available Destination SAP (DSAP) Data_Exchange RD_Inp RD_Outp Slave_Diag Set_Prm Chk_Cfg Get_Cfg Global_Control Set_Slave_Add Tab. A/4: Overview of implemented functions and service access points A−11 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 142: Bus Parameters/Reaction Times

    The time delay within the CP system depends on the amount of data and therefore on the extension to the CP system. It amounts to: . 2 ms. Please refer to the manual for your controller for ascertaining the total time required for transmission. A−12 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 143: Accessories

    PG9 angled FB−SD−WD9 18 525 Bus connection IP65 field bus plug from Festo (9−pin, Sub−D): type FBS−SUB−9−GS−DP−B, part no. 532216 M12 adapter reverse key coded: type FBA−2−M12−5POL−RK, part no. 533518 If you wish to use field bus plugs of other manufacturers, you must replace the two flat screws on the plug by bolts (part no.
  • Page 144 2 m can be used as drag chain KVI−CP−2−GS−GD−2 170 234 straight plug straight socket 5 m can be used as drag chain KVI−CP−2−GS−GD−5 170 235 straight plug straight socket 8 m can be used as drag chain KVI−CP−2−GS−GD−8 165 616 A−14 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 145: Power Supply

    Type Part no. Mains connector plug straight, PG9 NTSD−GD−9 18 493 Mains connector plug straight, PG13.5 NTSD−GD−13,5 18 526 Mains connector plug angled PG9 NTSD−WD−9 18 527 Sensor plug straight, M12, PG7 SEA−GS−7 18 666 A−15 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 146 A. Technical appendix A−16 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 147 Index Appendix B B−1 Festo P.BE−CPV−DI02−EN en 0704NH...

  • Page 148: Index

    ............B−1 B−2 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 149 Power supply ....... . 1−25 C−3 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 150 ........1−20 Important user instructions ......C−4 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 151 ........1−27 C−5 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 152 ........1−22 C−6 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 153 Valve solenoid coils Status display ......3−8, 5−8 C−7 Festo P.BE−CPV−DI02−EN en 0704NH...
  • Page 154 B. Index C−8 Festo P.BE−CPV−DI02−EN en 0704NH...

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