Festo CPX Series Manual
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Festo CPX Series Manual

Cpx terminal output module
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CPX terminal
Output module CPX-FVDA-P2
Description
Output module
CPX-FVDA-P2
with
connection block
CPX-M-AB-4-M12X2
-5POL
or
CPX-AB-8-KL-4POL
and
interlinking block
CPX-M-GE-EV-FVO
8022607
en 1209NH
[8022613]

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Summary of Contents for Festo CPX Series

  • Page 1 CPX terminal Output module CPX-FVDA-P2 Description Output module CPX-FVDA-P2 with connection block CPX-M-AB-4-M12X2 -5POL CPX-AB-8-KL-4POL interlinking block CPX-M-GE-EV-FVO 8022607 en 1209NH [8022613]...
  • Page 3 ......8022607 © (Festo AG & Co. KG, Postfach D-73726 Esslingen, 2012) Internet: http://www.festo.com E-Mail: service_international@festo.com...
  • Page 4 Contents and general instructions ® ® PROFINET IO , PROFIBUS are registered trademarks of the respective trademark owners in certain countries. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 5: Table Of Contents

    1-41 1.4.2 Safety-oriented requirements ......1-43 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 6 ........Possible error messages of the output module CPX-FVDA-P2 ... Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 7 ............Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 8: Important User Instructions

    ... means that failure to observe this instruction may result in material damage. In addition, the following pictogram marks passages in the text which describe activities with electrostatically sensitive devices: Electrostatically sensitive devices: Incorrect handling may cause damage to components. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 9 Recommendations, tips and references to other information sources. Accessories: Specifications on necessary or useful accessories for the Festo product. Environment: Information on the environmentally friendly use of Festo products. Text designations Bullets denote activities that may be carried out in any • desired order.

  • Page 10: General Safety Instructions

    To ensure the safety level: Switch on each output channel used at least once every • 8 hours of operating time for longer than 1 minute. The operating time starts with the first switch-on of the output module. VIII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 11: Intended Use

    (auxiliary sup- ply DC 24 V). The output channels of the CPX-FVDA-P2 form with their con- nected consumers one safety circuit each. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 12: Rules For Product Configuration

    Rules for product configuration – Operation of the output module CPX-FVDA-P2 is permiss- ible only in CPX terminals from Festo of the variant CPX-M-..– All technical operating limits must be complied with Technical data).
  • Page 13 If the residual current is exceeded, operative malfunctions are possible. Tab. 0/2: Permissible valve types – The operation of switch-off groups within CPX valve ter- minals is allowed only in combination with permissible pneumatics ( description for the respective valve ter- minal). Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 14 For configuration of the CPX-FVDA-P2 only the following components are permissible: Component Type Interlinking block CPX-M-GE-EV-FVO Connection block CPX-M-AB-4-M12X2-5POL CPX-AB-8-KL-4POL Tab. 0/4: Permissible components Further information about the supported product designs of CPX can be found in section 1.1.2. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 15: Foreseeable Misuse

    VTSA, MPA-S, MPA-F, MPA-L ( Tab. 0/2) – in a CPX terminal with connected valve terminal that is equipped with VPPM – in impermissible switching configurations chapter 1.3.2 application examples) XIII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 16 A professional replacement of the electronics module by the user is permissible. Note In the event of damage caused by unauthorised manipula- tion or other than intended use, the guarantee is invalid- ated and the manufacturer is not liable for damages. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 17: Attainable Safety Level

    – Observe operating voltage limits – Comply with temperature range – Use max. 2 output channels in a shared safety-oriented control circuit Additional measures for avoidance of common cause faults may result from the application. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 18: Requirements For Product Use

    Mount cable entries and seals professionally – Seal unused connections with cover caps After a safety demand, such as emergency stop, make • sure that the system restart takes place only under con- trol of the safety controller. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 19 – the applicable regulations for accident protection and industrial safety – the documentation for the product Note Work on safety-related systems should only be carried out by authorised specialists trained in safety engineering. XVII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 20: Transport And Storage Conditions

    • The original packaging offers sufficient protection from typical stresses. Service Please consult your local Festo repair service if you have any technical problems. Range of application and certifications The product is a safety component as defined in the Ma- chinery Directive 2006/42/EC and carries the CE marking.
  • Page 21 – The technical data in this documentation may show val- ues deviating from this. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 22: Product Identification

    – Production time period (encoded) 7 (here A5 = May 2010) Part number of the electronics module CPX-FVDA-P2 Permits tracking of the product. Tab. 0/7 and Tab. 0/8 Tab. 0/6: Name plate of the electronics module CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 23 B = 2011 C = 2012 D = 2013 E = 2014 F = 2015 H = 2016 J = 2017 K = 2018 L = 2019 M = 2020 Tab. 0/7: Manufacturing year (20-year cycle) Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 24 Contents and general instructions Manufacturing month January February March April June July August September October November December Tab. 0/8: Manufacturing month XXII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 25: Instructions On This Description

    English on the operator unit are shown in square brackets in this description, e.g. [Debounce time]. Next to this in the text follows the translation, e.g.: Input debounce time [Debounce time]. XXIII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 26: Product-Specific Terms And Abbreviations

    Safety controller for control of safety-related devices Forced dynamisation Procedure for function checking of a device’s switching capability. The effectiveness of the P- and M-switches of the output module CPX-FVDA-P2 are checked cyclically for their operational capability. XXIV Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 27 – PL a is the lowest and PL e the highest level. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 28 PROFIsafe-capable device or module through DIL switches. Configuration errors can be determined automatically through comparison between the set and actual configuration. PROFIsafe monitoring Monitoring time for the safety-oriented communication between F-HOST time and F-Device XXVI Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 29 Safety-oriented Exchange of safety-related messages between F-Host and F-Device (e.g. via communication PROFIsafe) Safety-oriented Safety circuit including safety-oriented activation through the controller. control circuit XXVII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 30 Wire break detection Function that detects and reports connection errors, such as loads without contact and wire break. For CPX-FVDA-P2, this function can be activated or deactivated through parameterisation. Tab. 0/9: Product-specific terms and abbreviations XXVIII Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 31: System Overview Cpx-Fvda-P2

    System overview CPX-FVDA-P2 Chapter 1 System overview CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 32 1-41 1.4.2 Safety-oriented requirements ......1-43 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 33: Cpx Terminal With Output Module Cpx-Fvda-P2

    In addition, the output module offers two output channels (CH1 and CH2) that, on request, can also be switched off in a safety-oriented manner (P- and M-switching). These output channels are supplied from the load voltage supply for valves Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 34 0 V ; available through the connection technology of the module CPX-FVDA-P2 Processors for control and monitoring of the P- and M-switches Fig. 1/1: Circuit diagram of the CPX power supply concept with CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 35 U from an output chan- nel (CH1 or CH2). If requested (in the functioning case), the load of the additional valve terminal is switched off without influencing the communication and input func- tion. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 36 1. System overview CPX-FVDA-P2 Note Use max. 2 output channels in a shared safety-oriented • control circuit. Information on the voltage supply concept of the CPX termin- al can be found in the CPX system description. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 37: Design Of The Output Module Cpx-Fvda-P2

    To avoid errors in mounting, both the interlinking block CPX-M-GE-EV-FVO and the electronics module CPX-FVDA-P2 are mechanically coded. The coding prevents a different module from being plugged into the interlinking block or the electronics module from being plugged into an incorrect interlinking block. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 38 – Connections are arranged in groups of 4, one functional-earth connection per group Tab. 1/1: Permissible connection block Connection blocks are not mechanically coded. Use of a different connection block than the ones named here is impermissible. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 39 CPX terminal are switched off in two channels, P and M-sided. The connected external consumers are switched off in two channels, P- and M-sided. The output channels 1 und 2 (CH1, CH2) are supplied from U Tab. 1/2: Electronics module Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 40 To the right of the output module, a U is no longer available above the contact rails. Tab. 1/3: Interlinking block Use of a different interlinking block for CPX-FVDA-P2 is imper- missible. 1-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 41 Valve terminal MPA-S with CPX modular electrical peripherals – MPA-S-FB-VI Valve terminal type 33 Valve terminal MPA-F with CPX modular electrical peripherals – MPA-FB-VI Valve terminal type 34 Valve terminal MPA-L with CPX modular electrical peripherals – MPA-L-FB-VI 1-11 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 42 Set the parameter “Wire break monitoring” of the pneu- • matics interface to inactive ( parameter description for the pneumatics interface). Otherwise, diagnostic errors can be triggered in certain cases by the module’s self-monitoring. 1-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 43 VTSA-... or VMPAL-... are used, the diagnostic message “wire break” can be triggered, since the detection limit has been fallen below. In this case, deactivate the “wire break” diagnostic • message for the output channel CH0. 1-13 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 44: Required Bus Topology (Control Loop System)

    PROFIBUS or PROFINET IO Safety Configuration Tool (for safety controller) Embedded PROFIsafe data (black channel) EMERGENCY STOP pushbutton (example) PROFIBUS or PROFINET IO Output module CPX-FVDA-P2 Fig. 1/3: Communication between safety controller and safety module via PROFIsafe 1-14 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 45: Profisafe

    2 bytes for F user data of the module PROFIsafe data 1 byte status or control byte Embedded PROFIsafe telegram 3 bytes CRC signature (CRC2) Fig. 1/4: Telegram structure of the output module CPX-FVDA-P2 1-15 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 46: Process Image

    The 6 bytes for inputs are made up of the following: – 2 bytes of input data (F-user data, Tab. 1/8) – 1 byte control byte (for PROFIsafe communication) – 3 bytes CRC (for PROFIsafe communication) 1-16 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 47: Bit Pattern Of The Output And Input Data (F-User Data)

    This reduces the error potential for the connected load. The other diagnostic measures remain active. With active monitoring, a cyclical check of the switch-off paths takes place. The function of the electronic switches and 1-17 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 48 If the function is active (1 = on), in case of a channel error, the output module safely switches off only the output channel in which the error occurred. Uninvolved output channels re- main uninfluenced and the module remains integrated. 1-18 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 49 0-signals. In case of passivation of an output channel, the corresponding bit supplies a logic 0. Tab. 1/8: Bit pattern of the input data (F-user data, byte 0 and byte 1) 1-19 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 50 Bit in the output image ( Tab. 1/7) Bit in the input image ( Tab. 1/8) X = Signal irrelevant; 1 = logic 1; 0 = logic 0 Tab. 1/9: Sequence description of channel fault acknowledgment – example 1-20 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 51 Make sure that (in the F-Host) bit 4 of byte 1 of the input • image of the F-user data is regularly checked for “1”. Also make sure that, if a “0” is read in, the relevant mod- • ule in the controller is immediately passivated. 1-21 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 52: Mode Of Operation Of The Output Module

    In this case, the output channel is switched off for safety. Make sure that a load is operated with sufficiently low • own dynamics at the output channel involved. 1-22 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 53: Application Ranges

    (e.g. valves, contactors, relays) cuits ... of the load voltage of external elec- tronic consumers with safe galvanic isol- ation of the load voltage Tab. 1/10: Possible applications for the output module CPX-FVDA-P2 1-23 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 54 Output module CPX-FVDA-P2 with Galvanic isolation interlinking block CPX-M-GE-EV-FVO Electronics side Valve terminal MPA or VTSA Solenoid coils of the internal pneumatics Fig. 1/5: Switch-off of the load voltage supply of CPX-internal solenoid coils 1-24 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 55 An internal or external valve group can, for example, be ex- hausted through an external exhaust valve. M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 Output module CPX-FVDA-P2 Potential-free passive load Fig. 1/6: Safe switch-off of potential-free individual consumers 1-25 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 56 Load side of the consumer, galvanic- ally isolated Fig. 1/7: Safe switch-off of the load voltage of external electronic consumers with safe galvanic isolation of the load voltage 1-26 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 57: Application Examples

    On the following pages, you will find various application examples representing the switching of permissible and impermissible safety circuits. Caution Make sure that the application examples designated • impermissible are not used under any condition. They merely represent a foreseeable misuse. 1-27 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 58 Output module CPX-FVDA-P2 with Solenoid coils of the internal interlinking block CPX-M-GE-EV-FVO pneumatics CPX valve terminal MPA or VTSA Galvanic isolation Electronics side Fig. 1/8: Connection of the load voltage supply of CPX-internal solenoid coils 1-28 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 59 0 V CH1/2 +24 V CH1/2 M CH1/2 24 V P CH1/2 0 V CH1/2 +24 V CH1/2 Output module CPX-FVDA-P2 Potential-free parallel passive loads Potential-free passive load Fig. 1/9: Safe connection of potential-free individual consumers 1-29 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 60 +24 V CH1/2 Output channel CH1 or CH2 of the Safety relay 2 with forced feedback output module CPX-FVDA-P2 contact Safety relay 1 with forced feedback contact Fig. 1/10: Safe connection of safety relays 1-30 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 61 Output channel CH1 or CH2 of the Output channel CH2 or CH1 of the output module CPX-FVDA-P2 output module CPX-FVDA-P2 Safety relay 1 Safety relay 2 Fig. 1/11: Impermissible connection of potential-free individual consumers, using safety relays as an example 1-31 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 62 Shared guiding of the signals over the same cable permissible Safety-relevant load circuit Galvanic isolation Fig. 1/12: Connection of general active loads If supply is from the output module, a functional galvanic isolation is sufficient. 1-32 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 63 Galvanic isolation NECA-S1G9-P9-MP5 with Supply of the MS6-SV-..-E-10V24-… via MS6-SV-..-E-10V24-… NECA-S1G9-P9-MP5 Antivalent control ports EN1, EN2 Shared guiding of the signals over the same cable permissible Fig. 1/13: Connection of an MS6-SV-..-E-10V24-… via NECA-S1G9-P9-MP5 1-33 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 64 Fig. 1/14: Connection of an MS6-SV-..-E-10V24-… via NECA-S1G9-P9-MP5 to both output channels CH1 and CH2. With the second output channel, a reset and thus acknow- ledgment of an MS6-internal error switch-off can be triggered by briefly switching off the MS6-supply. 1-34 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 65 P CH2/1 0 V CH2/1 +24 V CH2/1 2 x output module CPX-FVDA-P2 Antivalent control ports EN1, EN2 NECA-S1G9-P9-MP5 with Supply of the MS6-SV-..-E-10V24-… via MS6-SV-..-E-10V24-… NECA-S1G9-P9-MP5 Fig. 1/15: Impermissible connection of an MS6-SV-..-E10V24-… 1-35 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 66 Part of the valve terminal with the output module CPX-FVDA-P2 valves to be switched off for safety engineering reasons Additional power supply VMPA…-FB-SP-…-V-… Fig. 1/16: Connection of a valve terminal via additional power supply 1-36 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 67 Note Use only the approved output modules in the safety • circuit. Observe the specifications for connection of loads to an • output module within the safety circuit ( chapter 1.4.2 and example 12). 1-37 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 68 Use only the approved output modules and valve • terminals in the safety circuit. Observe the specifications for connection of loads to an • output module within the safety circuit ( chapter 1.4.2 and example 12). 1-38 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 69 Fig. 1/19: Connection of additional loads via an output module Note Use only the existing connections for supply of the • additional loads. Connect the additional loads in a potential-free manner • (no reference to FE or PE). 1-39 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 70 Functionally switched loads that are put module CPX-FVDA-P2 disconnectable for safety engineering reasons Internal system bus for functional con- trol of the loads Operating voltage supply, galvanically isolated 0V-potential, which does not come from M, e.g. V 1-40 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 71: Requirements For Actuators (Ch0

    – from the load voltage supply for valves (U Note If electronic loads are connected to CH1 and CH2, under unfavourable operating conditions, the result may be in- correct detection of a cross circuit. 1-41 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 72 For operation of the valve terminal, make sure that the • maximum permissible load current is not exceeded. Therefore, limit the number of simultaneously switched- on valves. Otherwise, the safety-oriented switch-off of the relevant safety circuit will take place. 1-42 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 73: Safety-Oriented Requirements

    Make sure that the voltage supplies used come from the • same source to ensure functioning of the cross circuit detection. Always connect the load to the related 0V port located on • the output module. 1-43 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 74 Make sure that CH1 and CH2 are not switched electric- • ally parallel. Note Make sure that all voltages in the system (for CPX and its • loads switched for safety engineering reasons) refer to the same functional earth (FE). 1-44 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 75 Installation Chapter 2 Installation Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 76 ......2-14 2.5.2 Mounting the electronics module ......2-15 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 77: Installation

    The use of PELV circuits ensures protection from electric shock (protection from direct and indirect contact) in accord- ance with IEC/EN 60204-1 (Electrical equipment of machines, general requirements). In addition, compliance with the input voltage limits of the module is ensured. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 78 CPX-M-GE-EV-Z. Note When the intermediate power supply CPX-M-GE-EV-Z is mounted on on the right side of the interlinking block CPX-M-GE-EV-FVO, the safety function of output channel CH0 is ineffective. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 79: Connecting The Cables And Plugs To The Connection Block

    Instructions can be found on the following pages and in the appendix A.2. Use plugs from the Festo assortment www.festo.com/catalogue). The max. permissible line length is 200 m.
  • Page 80 For sealing, use the specified cover from the accessories • www.festo.com/catalogue). Note Cross-circuit monitoring is only for the device’s own cir- cuits. Make sure that cross-circuiting to other circuits is pre- • vented through appropriate installation measures. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 81: Electrical Connection And Display Components

    Channel error LED per output channel (red) Module error LED (red) FP-LED (green) Module identifier FVDOP2 (for CPX-FVDA-P2) Area for electrical connections Fig. 2/1: Display and connecting elements CPX-FVDA-P2 Detailed information on the LEDs section 5.3. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 82 All output voltages are likewise derived from the internal contact rail U Tab. 2/1: Pin allocation with M12 connection block CPX-M-AB-4-M12X2- The metal thread of the connection block 5POL is connected internally with pin 5 (functional earth FE). Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 83 = free (not connected) Unswitched voltage U usable for supply of intelligent load systems (auxiliary supply) All output voltages are likewise derived from the internal contact rail U Tab. 2/2: Pin allocation with KL connection block Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 84: Set Profisafe Address

    Electronics modules include electrostatically sensitive devices. Observe the handling specifications for electrostatically • sensitive devices. Discharge yourself from static discharges before assem- • bling or disassembling modules to protect the modules. 2-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 85 Fig. 2/2: 10-element DIL switch for setting the PROFIsafe address – binary coded Note Before commissioning of the automatic system, make • sure that the PROFIsafe address is set in accordance with the installation planning. 2-11 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 86 When mounting, observe the instruction in section 2.5.2 (threaded connector without distortion, clean connection surfaces, etc.). 4. Remount the connection block. Tightening torque Technical data (appendix A.1). 2-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 87: Dismounting And Mounting The Electronics Module

    The plugs connected to the connection block at the CPX- M-AB-4-M12X2-5POL or cable at the CPX-AB-8-KL-4POL can remain attached while dismounting the connection block. 2-13 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 88: Dismantling The Electronics Module

    1. Switch off the operating and supply voltage. 2. Unscrew the screws 9 and carefully lift off the connection block 1. 3. If required: Pull the electronics module 2 carefully off the contact rails. 2-14 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 89: Mounting The Electronics Module

    Before mounting, make sure that the PROFIsafe address • is correctly set at the electronics module ( section 2.4). To mount the electronics module and connection block Fig. 1/2 in section 1.1.1): 1. Switch off the operating and supply voltage. 2-15 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 90 1 in the right position and place it onto the elec- tronics module 2. 4. Set the screws so that the self-cutting threads can be used. Tighten the screws by hand in diagonally opposite sequence; tightening torque: 0.9 ... 1.1 Nm. 2-16 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 91 Commissioning Chapter 3 Commissioning Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 92 ........3-20 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 93: Commissioning

    The basic procedure and the required configuration data are presented in the following pages. 3.1.1 Device master file (GSDML and GSD) In combination with the output module CPX-FVDA-P2, you need a current device master file GSDML/GSD for configura- tion and programming. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 94 3. Commissioning Source Current versions of the GSDML/GSD files for CPX terminals can be found on the Festo website at: – www.festo.com/fieldbus Import the GSDML/GSD file into the project of the configura- tion program. After import, you can select the CPX terminal with the output moduleCPX-FVDA-P2 in the configuration program and edit it (e.g.

  • Page 95: Preparing For Commissioning

    3. Dismantle the connection block of the output module section 2.5.1). 4. Check the module for excellent status. 5. Set the PROFIsafe address through the DIL switches on the module and mount the connection block section 2.5.2). Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 96: Commissioning Steps

    If necessary, set standard parameters of the output module ( section 3.5 and 3.5.1) 3. Create and load the safety program. 4. Commission the CPX terminal on the fieldbus (PROFIBUS or PROFINET IO) and test the characteristics in trial mode. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 97: Set The Profisafe Parameters

    (not F_iPar_CRC has been extended parameters available. change- by 4 bytes. The parameter able) F_Block_ID has the value 1 if the parameter F_iPar_CRC is on hand; otherwise it has the value 0. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 98 F_iPAR_CRC CRC through the individual – CPX-FVDA-P2 makes no – 0 device parameters individual device (not (i-parameter). parameters available. change- able) Tab. 3/3: PROFIsafe parameters Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 99: Setting The Cpx Module Parameters

    Monitoring wire fracture output channel 1 Inactive Monitoring wire fracture output channel 2 Inactive 3 ... 7 Reserved – 4828 + m * 64 + 8 ... 21 0 ... 7 Reserved for PROFIsafe – Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 100: Cpx Module Parameters Cpx-Fvda-P2 In Detail

    Switching off of the diagnostics in case of undervoltage identification U makes sense if another module connected to the switched voltage (e.g. a pneumatics interface) has its own undervoltage detection and can initiate a corresponding error message. Tab. 3/5: Monitoring of supply voltage U 3-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 101 Deactivating the wire break monitoring is necessary if: – a load smaller than the minimum-specified load is to be switched or – the electrical signal is guided additionally through external relays that them- selves disconnect the circuit. 3-11 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 102 SW 0 Bit 1: SW 1 Bit 7: SW 7 High byte 4828 + m * 64 + 23) Bit 0: SW 8 Bit 1: SW 9 Bit 2 ... 7: reserved or 0 3-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 103 SW 9 SW 8 high byte 0: switch element is OFF 1: switch element is ON Note This parameter can only be changed by changing the DIL switch setting (read only). Tab. 3/8: DIL switch setting 3-13 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 104: Parameterisation And Signal Display With The Operator Unit Cpx-Mmi-1

    Module identifier in the main menu Module identifier in the header of the (here as third module) system sub-menu for a module Fig. 3/1: Module identifier of the output module CPX-FVDA-P2 at the operator unit 3-14 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 105 Parameters (P) – basic representation Diagnostics (D) Module data (MD) Fig. 3/2: Special representations for CPX-FVDA-P2 on the operator unit When the command [Monitoring/Forcing (M)] is called up, the statuses of the 3 output channels are displayed. 3-15 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 106: Configuration With Siemens Step 7 (Example)

    In the configuration table, click on the line of the output • module CPX-FVDA-P2. Then the dialogue window “Properties – FVDA-P2” appears. Now set the desired start addresses of the inputs and • outputs in the [Addresses] tab of the dialogue window Fig. 3/3). 3-16 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 107 Output module CPX-FVDA-P2 in the configuration table of the CPX terminal Start addresses of the output module for inputs and outputs (here 44) Fig. 3/3: CPX terminal configuration with Siemens STEP 7 – HW Config 3-17 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 108 Observe that not all PROFIsafe parameters shown here are relevant for the output module. Detailed information on the individual parameters can be found in section 3.5.1. Fig. 3/4: Standard parameters of the output module CPX-FVDA-P2 3-18 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 109 [F_Dest_Add] ( Fig. 3/5). The setting must match the DIL switch setting on the module ( Fig. 2/2). Detailed information on the individual parameters can be found in section 3.4. Fig. 3/5: PROFIsafe parameters 3-19 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 110 F-user data (each 2 bytes inputs and outputs) Output module CPX-FVDA-P2 (each 6 bytes of inputs and outputs) Not usable range (each 1 byte for status/control and 3 bytes CRC) Fig. 3/6: Addressing example 3-20 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 111 VABV-S4-1-T2... – VTSA: pneumatics module – – VABV-S4-2-T2... ) The number of allocated output addresses is specified by DIL switches (here 8DO) Tab. 3/9: Input and output addresses for the example ( Fig. 3/6) 3-21 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 112 3. Commissioning 3-22 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 113 Operation Chapter 4 Operation Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 114 Normal operating status ........Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 115: Operation

    The LED display of the module is not designed in a safety- oriented way. Observe that the LEDs must not be evaluated for safety- • oriented measures. Detailed information on this error response can be found in section 5.2 and 5.3.2. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 116: Behaviour During The Switch-On Phase (Startup Phase)

    Module Event/ status error error illus- tration Output channel is switched on Output channel is switched off Refers to the output channel that is assigned to the respective status LED. Tab. 4/2: Normal operating status Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 117 Diagnostics and error handling Chapter 5 Diagnostics and error handling Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 118 ........5-12 5.4.1 Diagnostics with the operator unit CPX-MMI ....5-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 119: Diagnostics And Error Handling

    LED and, if necessary, can be evaluated with the operator unit. Information on diagnostics options of the complete CPX ter- minal or all modules can be found in the CPX system descrip- tion or in the description for the CPX bus node used. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 120: Possible Error Messages Of The Output Module Cpx-Fvda-P2

    F_WD_Time) • Acknowledgment and reentry of the module • [Leakage current] Cross circuit error (bypass circuit Eliminate cross circuit • error) at the output Acknowledgment and reentry of the module or output channel Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 121 When PROFIBUS is used, all error messages without standardised error type are mapped to error type 9. When PROFINET is used, the error message 69 is transmitted as diagnostic message 72, and the error message 65 as diagnostic message 64. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 122: Diagnostics Via Leds

    LED 2 do not light up. Note The LED display of the module is not designed in a safety- oriented way. Observe that the LEDs must not be evaluated for safety- • oriented measures. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 123 Wire break Replace affected cable Error- specific LED flashing Cross circuit at the output Eliminate error or short circuit/overload error at the output (de- pendent on error number) illuminated Tab. 5/4: Channel error LED Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 124 The PROFIsafe communication can- slowly parameter not be constructed. – Operator Acknowledge – PROFIsafe: 0A-Req possible LED flashing quickly – Failsafe protocol active – Module communicates with an F-Host via PROFIsafe protocol. illuminated Tab. 5/6: FP-LED Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 125: Error Handling And Parameterisation

    65, 66, 67, 69 Undervoltage Self-test error Error no. 61 overvoltage Parameter “Monitoring of Parameter “General diagnostics undervoltage in valves” module” Parameter “General diagnostics Failsafe protocol” Fig. 5/2: Principle of error handling and parameterisation – part 1 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 126 Cross circuit output output channel 0 channel 1 ... 2 or 80 or 80 Module parameters (switch position represented = default setting) Channel-specific error Fig. 5/3: Principle of error handling and parameterisation – part 2 5-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 127 If “channel-wise passivation” is active, only the affected output channel is passivated. Otherwise Does not result in safety switch-off. In many cases, channel-error LEDs are also illuminated. Tab. 5/7: Behaviour in the event of an error 5-11 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 128: Diagnostics Via The Cpx Bus Node

    (module 3 here) Current module error (here none) Fig. 5/4: Module identifier of the output module CPX-FVDA-P2 on the operator unit In addition, the operator unit offers access to the diagnostic memory ( description P.BE-CPX-MMI-1-...). 5-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 129 Service, repair, disposal Chapter 6 Service, repair, disposal Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 130 ............Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 131: Service, Repair, Disposal

    • modalities of the return. In case of complaint or repair, please name the following specifications: claim type 2 in accordance with Festo VA 19.02. For dismounting and mounting of the electronics module section 2.5. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

  • Page 132: Disposal

    6. Service, repair, disposal Disposal The material used in the packaging has been specifically chosen for its recyclability. For the final disposal of the output module, please contact a certified waste management company for electronic waste. Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 133 Technical appendix Appendix A Technical appendix Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 134 Technical data of the interlinking block ......A-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 135 Potential reference of the output channels Max. power supply CH0, CH1, CH2 (load current per output channel) Max. load current per unswitched voltage (auxiliary supply) Max. peak current per output channel 5 for t < 30 ms Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 136 Fig. A/1 Fuse protection (short circuit) Integrated electronic fuse Max. test pulse duration [µs] Max. voltage drop during test pulse Tab. A/1: Electric characteristic values Fig. A/1: Maximum permissible load inductivity at the output channels Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 137 ) at the output channels CH1 and CH2 WCDT dependent on the minimum load PROFIsafe watchdog time F_WD_TIME Max. response time of the safety function [ms] F_WD_TIME + T WCDT Max. cyclical request rate [1/min] Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 138 To guarantee the safety level, a minimum switch-on duration of 1 minute for every 8 operating hours must be planned for each output channel used. Profile for Safety Technology on PROFIBUS DP and PROFINET IO; Version 2.4, March 2007 Tab. A/3: Safety characteristics Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 139 Fig. A/2: Internal response time dependent on the minimum load current Note Use the following diagram if load resistance is known. • [Ohm] Load Fig. A/3: Internal response time dependent on the Ohmic minimum load Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 140 EN 60 529 Electromagnetic compatibility Declaration of conformity – Emitted interference (www.festo.com) – Resistance to interference UL certification c UL us - Recognized (OL) Chapter A.2 “Technical data of the connection blocks” Tab. A/5: Other characteristic values Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 141 Reinforced polyamide, polycarbonate Ports – Design 2 terminal strips – Contact load capacity Degree of protection is determined through a combination of interlinking block and connection block Tab. A/7: Technical data for connection block CPX-AB-8-KL-4POL Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 142 Die-cast aluminium Function Interrupts all contact rails for load voltage supplies (U switchable, U permanent) Special feature Mechanical coding prevents plugging in of impermissible electronics modules Tab. A/8: Technical data for interlinking block CPX-M-GE-EV-FVO A-10 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 143 Index Appendix B Index Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 144 ............Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 145 ........XXIV Cross-circuit monitoring ..... XXIV, 1-17 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 146 ......... . Functional characteristics, Output module CPX-FVDA-P2 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 147 Wire break ....... 3-9, 3-12 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 148 ........Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 149 User instructions ........Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...
  • Page 150 ....... . . 3-12, 5-4 Festo P.BE-CPX-FVDA-P2-EN en 1209NH English...

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