Festo CP-E16 Series Manual
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Festo CP-E16 Series Manual

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Compact Performance
CP Modules
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Input modules type CP-E16...-M...-...
Output modules type CP-A08...-M12-...

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  • Page 1 Compact Performance CP Modules Electronics Input modules type CP-E16...-M...-... Output modules type CP-A08...-M12-...
  • Page 2 Festo, KI-TD Typesetting: KI-TD Edition: 9901b © (Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 1999) The copying, distribution and utilization of this docu- ment as well as the communication of its contents to others without expressed authorization is prohibited.
  • Page 3 Part no. 165 225 Title: Manual Designation: P.BE-CPEA-GB CP..EA 9901b...

  • Page 4: Table Of Contents

    Contents Designated use..........IV Target group .

  • Page 5: Designated Use

    Designated use The CP modules described in this manual have been designed exclusively for use on a CP string, an axis interface string or a CP branch line in conjunction with a CP field bus node, the SPC200 Smart Positioning Controller or the Powerbox type CP-FB-TBOX-SUBD9.

  • Page 6: Target Group

    Target group This manual is directed exclusively at technicians who are trained in control and automation technology. Important user instructions Danger This manual contains instructions on the possible categories dangers which may occur if the CP modules are not used correctly. These instructions are always printed in italics, are framed and also signalled by pictograms.
  • Page 7 Pictograms Pictograms and symbols complement the danger warn- ings and draw attention to the nature and conse- quences of dangers. The following pictograms are used: Uncontrolled movements of loose tubing. Unintentional movements of the connected actuators. High voltages or undefined switching states of the elec- tronic components which may influence connected cir- cuits.

  • Page 8: Information On This Manual

    Information on this manual CP I/O modules are available both as PNP (positive- switching) and NPN (negative-switching). The positive- switching modules with M12 connection are available in 4-pin and 5-pin forms. The 5-pin design has an earth connection. This manual contains specific information on the method of operation, fitting, installation and com- missioning of the following CP modules: This manual refers to:...
  • Page 9 Manuals for the CP system Peripherals Manual "CP system, Installation and commissioning" type P.BE-CPSYS-... Contents General, basic information on operating, fitting, installing and commissioning CP systems. Manual "CP field bus node, "CPV valve "CP modules, programming and terminal, electronics" diagnosing" CPA valve type P.BE...-...
  • Page 10 Manuals on the SPC200 Smart Positioning Controller Periphery Manuals SPC200 Smart Manual Manuals on: Positioning WinPISA type Controller, User P.SW-WIN-PISA-... - proportional directional manual control valves type P.BE-SPC200-... - service unit - measuring system Contents Installation, Functions of the - cylinders or commissioning and WinPISA software linear drives...
  • Page 11 CP..EA 9901b...

  • Page 12: Input Module Type Cp-E16

    1. Input module type CP-E16...-M...-... Chapter 1 Input module type CP-E16...-M...-... CP-E16...-M... 9901b...
  • Page 13 1. Input module type CP-E16...-M...-... Contents Input module type CP-E16...-M...-... Mode of operation of input modules CP-E16...-M...-..1-3 1.1.1 Display and connecting elements......1-4 Fitting .

  • Page 14: Mode Of Operation Of Input Modules Cp-E16

    1. Input module type CP-E16...-M...-... 1.1 Mode of operation of input modules CP-E16...-M...-... The CP input modules contain digital inputs for con- necting sensors, thereby enabling e.g. cylinder positions to be interrogated. A distinction is made between the following types: Type Explanation CP-E16-M12X2-...

  • Page 15: Display And Connecting Elements

    1. Input module type CP-E16...-M...-... 1.1.1 Display and connecting elements The diagram below shows the display and connecting elements using example input module CP-E16-M12x2. " & " Designation for input type: Status LED (green) - INPUT-P for PNP inputs CP connection - INPUT-N for NPN inputs Protective cap &...

  • Page 16: Fitting

    1. Input module type CP-E16...-M...-... 1.2 Fitting Input modules are intended for fitting onto walls or hat rails. For fitting them onto walls you will require the fol- lowing surface areas: Type Surface area CP-E16-M8 approx. 150 mm x 66 mm CP-E16-M12x2-...
  • Page 17 1. Input module type CP-E16...-M...-... PLEASE NOTE For fitting the modules onto a hat rail you will require fastening kit CP-TS-HS35. This kit contains 2 fasten- ings, 2 M4x12 screws and 2 washers. Fitting onto a In order to fit the modules onto a hat rail, proceed as hat rail follows: 1.
  • Page 18 1. Input module type CP-E16...-M...-... " Fastening Hat rail " Housing M4x12 screw Washer Fig. 1/3: Fitting on a hat rail In order to remove the module from a hat rail, proceed as follows: 1. Loosen the screws. 2. Remove the housing. 3.

  • Page 19: Installation

    1. Input module type CP-E16...-M...-... 1.3 Installation WARNING Before undertaking installation work, switch off the following: - the operating voltage supply and the load voltage supply on the higher-order system (e.g. CP field bus node) - if necessary, the separately supplied load voltage. You thereby avoid: –...

  • Page 20: Connecting Sensors

    1. Input module type CP-E16...-M...-... 1.3.1 Connecting sensors Use the following cable and plugs for connecting the sensors. Type Plug Cable CP-E16-M12x2 SEA-GS-7 (PG7) KM12-DUO-... SEA-WS-7 (PG7) CP-E16-M12x2-5POL Use the plug with union nut with thread M12x1. CP-E16-M8 Use the plug with KM8-M8-GSGD-...
  • Page 21 1. Input module type CP-E16...-M...-... Pin assignment The following diagrams show the pin assignment of the sensor connections of the different CP input modules. Pin 3: 0V Pin 1: 24V Pin 2: Ex+1 Ex+1 Pin 3: 0V Pin 2: Ex Pin 1: 24V E = Input Fig.
  • Page 22 1. Input module type CP-E16...-M...-... Pin 4: Ex+2 Pin 3: 0V Pin 1: 24V Pin 2: Ex+3 Ex+2 Ex+3 Ex+1 Pin 2: Ex+1 Pin 1: 24V Pin 3: 0V Pin 4: Ex E = Input Pin 5: Earth connection Fig. 1/7: Pin assignment of input module type CP-E16-M12x2-5POL 1-11 CP-E16...-M...
  • Page 23 1. Input module type CP-E16...-M...-... Internal layout of CP-E16-M8 (PNP inputs) 24 V +10/-15% Pin 1 Pin 2 Pin 3 PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex Green LED Ex Fig. 1/8: Internal layout of input module CP-E16-M8 1-12 CP-E16...-M...
  • Page 24 1. Input module type CP-E16...-M...-... Circuitry examples of CP-E16-M8 (PNP inputs) Pin assignment Pin 3: 0 V Pin 1: 24 V Pin 2: Ex Circuitry examples Three-wire sensor E = Input Two-wire sensor Contact Fig. 1/9: Circuitry examples of input module CP-E16-M8 1-13 CP-E16...-M...
  • Page 25 1. Input module type CP-E16...-M...-... Internal layout of CP-E16-M12x2-... (PNP inputs) 24 V +10/-15% Pin 1 Pin 2 Pin 4 " Pin 3 " PLC/I-PC Ex+1 (e.g. via field bus) PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex+1 Logic recognition Ex Green LED Ex+1 Green LED Ex Pin 5 only with type...
  • Page 26 1. Input module type CP-E16...-M...-... Circuitry examples of CP-E16-M12x2-... (PNP inputs) Pin assignment Pin 4: Ex Pin 3: 0 V Pin 2: Ex+1 Pin 1: 24 V Circuitry examples " Pin 5 only with type CP-E16-M12x2-5POL: Earth connection E = Input 2-way distributor (T-piece) "...
  • Page 27 1. Input module type CP-E16...-M...-... Internal layout of CP-E16N-M8 (NPN inputs) Pin 3 Pin 2 24 V +10/-15% Pin 1 PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex Green LED Ex Fig. 1/12: Internal layout of input module CP-E16N-M8 1-16 CP-E16...-M...
  • Page 28 1. Input module type CP-E16...-M...-... Circuitry examples of CP-E16N-M8 (NPN inputs) Pin assignment Pin 3: 0 V Pin 1: 24 V Pin 2: Ex Circuitry examples Three-wire sensor (negative switching) E = Input Two-wire sensor (negative switching) Contact Fig. 1/13: Circuitry examples of input module CP-E16N-M8 1-17 CP-E16...-M...
  • Page 29 1. Input module type CP-E16...-M...-... Internal layout of CP-E16N-M12x2 (NPN inputs) Pin 3 Pin 2 Pin 4 " 24 V +10/-15% Pin 1 " PLC/I-PC Ex+1 (e.g. via field bus) PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex+1 Logic recognition Ex Green LED Ex+1 Green LED Ex Fig.
  • Page 30 1. Input module type CP-E16...-M...-... Circuitry examples of CP-E16N-M12x2 (NPN inputs) Pin assignment Pin 4: Ex Pin 3: 0 V Pin 1: 24 V Pin 2: Ex+1 Circuitry examples 2-way connector (T piece) E = Input Sensor 2 (Ex+1) (negative switching) Sensor 1 (Ex) (negative switching) Fig.

  • Page 31: Connecting The Input Module

    1. Input module type CP-E16...-M...-... 1.3.2 Connecting the input module WARNING Please observe the maximum permitted string lengths in each case. You will then avoid faults in data exchange between the input module and the higher-order system (e.g. the field bus node). Use only the following cables for connecting the modules: For connection to...
  • Page 32 1. Input module type CP-E16...-M...-... Input modules can be connected to one of the follow- ing: – the CP connection of the higher-order system (field bus node, axis interface or Powerbox) – the CP connection of an output module – the CP connection of a valve terminal Further instructions can be found in the appropriate system manuals.

  • Page 33: Instructions On Commissioning

    1. Input module type CP-E16...-M...-... 1.4 Instructions on commissioning WARNING Please be careful if you modify the line assignment of your CP system at a later stage. After saving the string assignment or hardware con- figuration, check the address assignment of your higher-order system before you start user programs.
  • Page 34 1. Input module type CP-E16...-M...-... Status LED Sequence Operating status Error treatment Operating voltage applied None LED lights up • CP cable and - Operating voltage not applied or no connection Check operating voltage LED is out to higher-order system connection on higher- order System In conjunction with CP node:...
  • Page 35 1. Input module type CP-E16...-M...-... Short circuit If there is a short circuit, the input module will switch off in sensor the power supply to the sensors and lock them in this supply state. It will also communicate the error to the higher- order system.
  • Page 36 1. Input module type CP-E16...-M...-... Status display Next to the sensor connections there is/are one or two green LEDs. These indicate the state of the signal at the relevant input. The meanings are as follows: Status LED Sequence Status 1-signal LED lights up 0-signal LED is out...

  • Page 37: Technical Specifications

    1. Input module type CP-E16...-M...-... 1.5 Technical specifications Technical specifications Positive-switching input modules (PNP) Type CP-E16-M8 and Type CP-E16-M12x2-5POL type CP-E16-M12x2 Temperature range: - operation C ... + 50 - storage/transport C ... + 70 Relative humidity 95% non condensing Protection class as per EN IP 65 60 529...

  • Page 38: Technical Specifications

    1. Input module type CP-E16...-M...-... Technical specifications Negative-switching input modules (NPN) Type CP-E16N-M8 and type CP-E16N-M12x2 Temperature range: - operation C ... + 50 - storage/transport C ... + 70 Relative humidity 95% non condensing Protection class as per EN 60 529 IP 65 Plug connector inserted or fitted with...
  • Page 39 1. Input module type CP-E16...-M...-... 1-28 CP-E16...-M... 9901b...

  • Page 40: Output Module Type Cp-A08

    2. Output module type CP-A08...-M12-... Chapter 2 Output module type CP-A08...-M12-... CP-A08...-M12 9901b...
  • Page 41 2. Output module type CP-A08...-M12-... Contents Output module type CP-A08...-M12-... Overview ......... . . 2-3 Fitting .

  • Page 42: Overview

    2. Output module type CP-A08...-M12-... 2.1 Overview Output module type CP-A08...-M12-... provides 8 universally usuable digital outputs for controlling low- current consuming devices (bulbs, further valves etc). The following diagram shows the display and connect- ing elements on the output module. "...

  • Page 43: Fitting

    2. Output module type CP-A08...-M12-... 2.2 Fitting The output module is intended for fitting onto a wall or a hat rail. It requires a fitting surface of approximately 173 mm x 78 mm. Fitting The diagram below shows the dimensions for the four on a wall threaded holes for the M4 screws.

  • Page 44: Installation

    2. Output module type CP-A08...-M12-... 2.3 Installation WARNING Before undertaking maintenance work, switch off: • the load voltage supply to the relevant output modules Also switch off the following before undertaking installation work: • the voltage supply for the higher-order system •...

  • Page 45: Connecting The Actuators

    2. Output module type CP-A08...-M12-... 2.3.1 Connecting the actuators Use plugs with union nuts with M12 thread for connect- ing the actuators. Fasten the plugs with the aid of the union nuts in order to avoid unintentional loosening e.g. due to vibration. Seal the unused sensor connections with the protective caps supplied.
  • Page 46 2. Output module type CP-A08...-M12-... By means of internal connections, two outputs can be connected to each of the output sockets 0, 2, 4 and 6 on the CP output module type CP-A08-M12-5POL. Pin 4: Ax+1 Pin 1: n.c. Pin 3: 0V Pin 2: n.c.
  • Page 47 2. Output module type CP-A08...-M12-... Internal layout of CP-A08-M12-... (PNP outputs) & " 24 V ± 25% Pin 2 Pin 1 " Pin 2 " Pin 1 Pin 4 Pin 4 Pin 3 Pin 3 Load voltage connection Yellow LED PLC/IPC Ax (e.g.
  • Page 48 2. Output module type CP-A08...-M12-... Circuitry examples of CP-A08-M12-... (PNP outputs) Pin assignment Pin 4: Ax+1 Pin 3: 0 V Pin 1: n.c. Pin 2: Examples of circuitry " A = Output n.c. = not connected " Pin 5 only with type CP-A08-M12-5POL: Example 1 Earth connection Example 2...
  • Page 49 2. Output module type CP-A08...-M12-... Pin assignment of the actuator connections CP-A08N-M12 (NPN outputs) Pin 4: Ax+1 Pin 3: n.c. Pin 2: Pin 1: 24 V Ax+1 Pin 1: 24 V Pin 2: Pin 3: n.c. Pin 4: Ax Earth connection Consuming device/load must be supplied via this 24 V connection n.c.
  • Page 50 2. Output module type CP-A08...-M12-... Internal layout of CP-A08N-M12 (NPN outputs) & " Pin 3 Pin 3 Pin 2 Pin 1 Pin 4 Pin 4 24 V ± 25% Pin 1 Pin 2 Load voltage connection Yellow LED PLC/I-PC Ax+1 (e.g. via field bus) Green LED Diagnosis •...
  • Page 51 2. Output module type CP-A08...-M12-... Circuitry examples of CP-A08N-M12 (NPN outputs) Pin assignment Pin 4: Ax+1 Pin 3: n.c. Pin 1 : 24 V Pin 2: Circuitry examples " Earth connection A = Output Example 1 n.c. = not connected "...

  • Page 52: Connecting The Output Module

    2. Output module type CP-A08...-M12-... 2.3.2 Connecting the output module WARNING Please observe the maximum permitted string lengths. In this way you will avoid faults in data exchange between the output module and the higher-order system (e.g. field bus node). Use only the following cables to connect the modules.

  • Page 53: Connecting The Load Voltage

    (protection against direct and indirect contact) in accordance with EN 60204-1 / IEC 204 is guaranteed on Festo valve terminals. Safety transformers with the adjacent designation must be used for supplying PELV networks. The valve terminals must be earthed in order to ensure their function (e.g.
  • Page 54 2. Output module type CP-A08...-M12-... The diagram below shows the pin assignment of the load voltage connection on the output module as well as a connection example. Pin 2: 24 V DC ± 25% OUTPUT-P P OW ER Pin 1: Pin 3: DIA G n.c.
  • Page 55 2. Output module type CP-A08...-M12-... PLEASE NOTE • Always connect the earth potential to pin 4 of the load voltage connection. • Connect the earth connection on the left-hand side of the housing with low impedance (short cable with large cross-sectional area) to the earth potential. •...

  • Page 56: Instructions On Commissioning

    2. Output module type CP-A08...-M12-... 2.4 Instructions on commissioning WARNING Please be careful when modifying the string assign- ment at a later stage. After saving the string assignment/hardware configu- ration, check the address assignment of your higher- order system before starting user programs. You can then avoid: –...
  • Page 57 2. Output module type CP-A08...-M12-... Status LED Sequence Operating status Error treatment Operating voltage applied None LED lights up • Check CP cable and - Operating voltage not applied or no connection operating voltage to node connection on the node LED is out (pin 1) In conjunction with the CP...
  • Page 58 2. Output module type CP-A08...-M12-... Short circuit/ If there is a short circuit/overload, the output module will overload switch off all 8 outputs automatically and communicate the error to the node. When the short circuit has been eliminated, you can delete this error as follows: •...

  • Page 59: Technical Specifications

    2. Output module type CP-A08...-M12-... 2.5 Technical specifications Technical specifications Positive-switching output modules Type CP-A08-M12 and type CP-A08-M12-5POL Temperature range: - operation C ... + 50 - storage/transport C ... + 70 Relative humidity 95% non condensing Protection class as per EN 60 529 IP 65 Plug connector inserted or fitted with protective cap...
  • Page 60 2. Output module type CP-A08...-M12-... Technical specifications Negative-switching output modules Type CP-A08N-M12 Temperature range: - operation C ... + 50 - storage/transport C ... + 70 Relative humidity 95% non condensing Protection class as per EN 60 529 IP 65 Plug connector inserted or fitted with protective cap Protection against electric shock as...
  • Page 61 2. Output module type CP-A08...-M12-... 2-22 CP-A08...-M12 9901b...

  • Page 62: Index

    A. Index Appendix A Index CP..EA 9901b...
  • Page 63 A. Index CP..EA 9901b...
  • Page 64 A. Index Index Actuators connecting ......2-6 CP module replace during operation ....2-19 Designated use .
  • Page 65 A. Index status display of input module ....1-25 status display of output module... . . 2-19 status LED input module .
  • Page 66 A. Index Short circuit overload ....... 2-19 sensor supply......1-24 Status LED input module .
  • Page 67 A. Index CP..EA 9901b...

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