BOMBARDIER DS650 2005 Operator's Manual
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BOMBARDIER DS650 2005 Operator's Manual

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  • Page 2 Inc.: DS650 Rotax ® Printed in Canada. (vmo2005-003 AP) ®™Trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2004 Bombardier Recreational Products Inc. All rights reserved. * Bombardier and the sprocket design are trademarks of Bombardier Inc., used under license.
  • Page 3 SAE U.S. equiva- experience problems which cannot be lent in parenthesis. Where precise ac- resolved by an authorized Bombardier curacy is not required, some conver- ATV dealer. sions are rounded off for easier use.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................. 5 INTRODUCTION ..
  • Page 5 4) Parking Lever Lock ............62 5) Multi-Function Switch ..
  • Page 6 SPECIFICATIONS ..............109 INTERNATIONAL SYSTEM METRIC INFORMATION ......113 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2005 BOMBARDIER † ATV 116 †...

  • Page 7: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 8: Introduction

    INTRODUCTION Your dealer should have provided you The vehicle handling, stability and with some basic information on the braking distance may be affected particular controls and features of when riding with a passenger. Safely your new vehicle. Please take the reduce speed when riding with a pas- time to study this Operator's Guide senger.

  • Page 9: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 10: Special Safety Messages

    Beginners should receive nance procedures and schedules training from a certified instructor. described in this Operator's Guide. Contact an authorized Bombardier Always keep both hands on the ATV dealer to find out about avail- handlebars and both feet on the...
  • Page 11 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 12 Never exceed the stated load limits for this vehicle including operator, all other loads and added acces- sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc- tions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.

  • Page 13: Operation Warnings

    BRP. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Bombardier ATV dealer or call BRP at 1 (819) 566–3366. ____________ ___________ SAFETY INFORMATION...
  • Page 14 WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 15 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 16 WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 17 WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 18 WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 19 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 20 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 21 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 22 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 23 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 24 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 25 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 26 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 27 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 28 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 29 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 30 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator's Guide on level ground.
  • Page 31 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 32 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 33 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 34 WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 35 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 36 Never modify this vehicle through improper installation or use of acces- sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. ___________ ___________...
  • Page 37 WARNING V02A02Q POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.
  • Page 38 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 39: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.

  • Page 40: Pre-Operation Check

    Correct any problem you may have sure they work properly. found before riding. See an autho- e) Verify if steering operates freely. rized Bombardier ATV dealer as nec- f) Activate throttle control lever sev- essary. eral times to ensure it operates freely.

  • Page 41: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 42: Carrying Loads

    Carrying Loads Any load carried on the vehicle will affect the stability and control of the vehi- cle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper con- trol.

  • Page 43: Design Limitation

    Observe the rule... “what you take in, carry out”. Do not litter. Do not start campfires unless you have permission to do so... and then only... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.

  • Page 44: Uphill Driving

    Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.
  • Page 45 To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times.
  • Page 46 V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes”...
  • Page 47 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 48 Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 49 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. V00A0YL ____________ ___________ SAFETY INFORMATION...

  • Page 50: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.
  • Page 51 Changing the wheel and/or tire size may affect the stability of the vehicle. Incor- rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.

  • Page 52: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V02M0FL ___________ ___________ SAFETY INFORMATION...

  • Page 53: Location Of The Important Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 54 LABEL 1 LABEL 4 V02M06Y LABEL 5 V01M07Z V01M01Z LABEL 6 LABEL 2 V01M02Z V02M0GY LABEL 3 V02M05Y ___________ ___________ SAFETY INFORMATION...
  • Page 55 LABEL 7 V02M0EL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. ____________ ___________ SAFETY INFORMATION...

  • Page 56: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 57: How To Identify Your Atv

    HOW TO IDENTIFY YOUR ATV Compliance Label The main components of your vehi- cle (engine and frame) are identified This label indicates vehicle's confor- by different serial numbers. It may mity in many countries. sometimes become necessary to The label is located on the right side of locate these numbers for warranty vehicle, on the upper bar of frame.

  • Page 58: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION Tampering with Noise Control System is Prohibited! U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or,...

  • Page 59: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV complies with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 60: Controls/Components/Instrument

    CONTROLS/COMPONENTS/INSTRUMENT NOTE: Some controls/instruments/equipment are optional. V02A19L _____________________...
  • Page 61 V02A1CL ______________________...

  • Page 62: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. WARNING This ATV may exceed the perfor- mance of other ATVs you may have ridden in the past. This category S (sport) is a high performance ATV for off road use only.

  • Page 63: Clutch Lever

    4) Parking Lever Lock Located on right side of handlebar on the front brake lever. When applied, it temporarily prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K-turn, during transportation or when the vehicle is not in operation.

  • Page 64: Multi-Function Switch

    To release mechanism: Squeeze This switch is used to stop engine and front brake lever. Lever lock should as an emergency control. automatically return to its original po- NOTE: While engine can be stopped sition. Front brake lever should return by turning ignition key OFF, we recom- to rest position.

  • Page 65: Fuel Tank Cap

    6) Fuel Tank Cap Neutral Indicator Lamp (green) Unscrew counterclockwise and re- When the transmission is in neutral, move cap to allow fuel tank filling then the neutral indicator lamp light comes fully tighten clockwise. Engine Indicator Lamp (red) WARNING When the engine oil pressure is too Always stop engine before re- low or the engine temperature is too...

  • Page 66: Fuel Valve

    V02I0WZ 1. Front brake fluid reservoir 10) Fuel Valve Located on right side under fuel tank. It is a 3-position rotary valve: OFF, ON, RES. Rotate the knob to align its pointer with ON, OFF or RES. V02A0KY Stops fuel supply to carburetor. CAUTION: Improper opening of CAUTION:...

  • Page 67: Tool Box

    12) Tool Box 13) Seat Latch The tool box is located in the service Located underneath rear end of seat. compartment, near the air box. It allows the removal of seat to give access to air box and storage compart- ment.

  • Page 68: Footpeg

    V02L07Y V02K01Y 1. Seat tab 1. Foot brake pedal 2. Body hook NOTE: Braking effect is proportional WARNING to the force applied on the lever and to the type and condition of the terrain. Periodically verify the seat lock pin and tighten if needed.

  • Page 69: Tachometer

    V02I01Z 1. Engine/transmission oil tank cap WARNING The oil tank can be hot. Do not touch with your hands. V02G0RY 1. Auxiliary headlamps 18) Tachometer 20) Nerf Bar X Models X Models The tachometer is located on the left Located on each side of vehicle, in side of the control panel.
  • Page 70 To remove the radiator cap, press and turn it counterclockwise. Reverse the removal procedure to install. V02C4VY _____________________...

  • Page 71: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refu- liquids.
  • Page 72 The same oil lubricates both °C °F engine and transmission. For im- proved overall performance and wear protection use Bombardier synthetic oil (P/N 293 600 039). This is a special synthetic oil formulated for clutch type gear box. CAUTION: Use of synthetic or...

  • Page 73: Engine Coolant

    Cooling system must filled With vehicle on a level surface, start with Bombardier premixed coolant engine and let it running, around 1 (P/N 219 700 362) or with distilled minute, then stop engine. Check oil water and antifreeze solution (50% level as follows: water, 50% antifreeze).

  • Page 74: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Bombardier ATV dealer. Coolant Replacement Refer to MAINTENANCE section. V02K03Y Brake Fluid Rear Brake Fluid Reservoir...

  • Page 75: Battery

    Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. Refer to MAINTENANCE section to re- move or install the battery. ______________________...

  • Page 76: Break-In Period

    BREAK-IN PERIOD Engine A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to oil tank only. During this period, maximum throttle should not exceed 3/4.

  • Page 77: Pre-Operation Check

    Correct any problem you may have f) Activate throttle control lever sev- found before riding. See an autho- eral times to ensure it operates rized Bombardier ATV dealer as nec- freely. It must return to idle posi- essary. tion when released.

  • Page 78: Operating Instructions

    OPERATING INSTRUCTIONS General This vehicle has five-forward gears. To allow engine starting, the transmis- sion must be on NEUTRAL or squeeze the clutch lever to start in any gear. Initial Cold Starting Insert key in ignition switch and turn to Place the engine stop switch to run position.

  • Page 79: Shifting The Transmission

    Apply the parking brake by using brake WARNING lever lock on front brake lever. Always release the throttle when Press the clutch lever and shift to 1 shifting gears. Shifting gears gear. without releasing the throttle, could cause loss of control or Push the engine stop switch.

  • Page 80: Special Procedures

    (tools are supplied in tool engine is hot. Let engine cool box). down. WARNING See an authorized Bombardier ATV Always wear eye protector and dealer as soon as possible. gloves when the spark plug hole is cleaned. Turn Over When vehicle is turned over or stays Crank engine several times.

  • Page 81: Atv Immersion

    When a vehicle is not in use for more will be necessary to take it to an autho- than one month, proper storage is a rized Bombardier ATV dealer as soon necessity. as possible. DO NOT START THE See an authorized Bombardier ATV ENGINE! dealer for proper procedures.

  • Page 82: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo – Secure the vehicle, using the appro- priate areas. See the following il- lustration.
  • Page 83 X Models V02A1GY WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer. ______________________...

  • Page 84: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 85: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. I: Inspect, verify, clean, adjust, EVERY lubricate or replace if necessary Initial inspection C: Clean...
  • Page 86 I: Inspect, verify, clean, adjust, EVERY lubricate or replace if necessary Initial inspection C: Clean To be 10 h or 100 h or 200 h or performed L: Lubricate 25 h or 50 h or 30 days 1 year or 2 years or 1250 km 2500 km...
  • Page 87 EVERY RIDE Customer Vehicle cleaning and protection Customer To be performed by an authorized Bombardier ATV dealer. The initial main- tenance is very important and must not be neglected. Every 50 hours, check coolant strength. Pre-ride inspection item. More often under severe use such dusty area, sand, snow, wet or muddy conditions Make sure the spark plug is correctly gapped.

  • Page 88: Maintenance

    Other items found in MAINTENANCE V02C4XY CHART must be performed by an au- UNDER VEHICLE thorized Bombardier ATV dealer. 1. Oil drain plug Engine/Transmission Allow enough time for oil to flow out of oil filter.
  • Page 89 V02C05Y V02C04Y BEHIND OIL FILTER RH SIDE OF ENGINE 1. Bleeding screw 1. Oil filter cover 2. Oil filter Reinstall all removed parts then start 3. O-ring the engine. Check if the RED indica- Wipe out any oil spillage on engine. tor lamp stays ON.
  • Page 90 V02C06Y in the reservoir. 1. Screws 2. Spark arrester Valves Adjustment – spark arrester and sealant joint See an authorized Bombardier ATV dealer for valves adjustment. Insufficient clearance will cause loss of power and possibly damage the valves. Excessive clearance will cause noise.
  • Page 91 V02C08Y Be sure that wool is in place when inserting grill. Align grill properly in bottom of muffler V02C07Y shell. 1. Spark arrester 2. Sealant joint Radiator 3. Muffler Inspect radiator fins. They must be – inner grill with wool. clean, free of mud, dirt, leaves and any other deposit that would prevent the Remove all carbon deposit in the muf-...

  • Page 92: Carburetor

    Never remove or mod- ify any component in the air box. Carburetor Always use genuine parts or suit- See an authorized Bombardier ATV able equivalent when replacing air dealer each year or after using the filter and foam. The engine car-...

  • Page 93: Electrical

    Electrical Loosen clamp and remove filter. Remove foam. WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- trical system. Battery Cleaning Clean battery post with a wire brush. Apply dielectric grease (P/N 293 550 004) or an equivalent on post to pro- tect against oxidation.
  • Page 94 WARNING Connect RED (+) cable first then BLACK (-) cable. Always connect RED (+) cable first. Fuses If a fuse is damaged, replace it by one of the same rating. CAUTION: Do not use a higher rated fuse as this can cause severe damage.
  • Page 95 V02G1NY V02A06Y – Detach bulb and replace. 1. Lens 2. Screws Push bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in while turning clockwise. Auxiliary Headlight X Models Disconnect the auxiliary headlight then remove it from support.
  • Page 96 The bulb in the tachometer is not re- placeable. If the tachometer bulb is Remove screw retaining the BLACK burnt, replace the tachometer. See an wire. authorized Bombardier ATV dealer. Indicator Lamp Replacement Removal Remove the control panel. Unplug wires on indicator lamp.

  • Page 97: Drive Train

    Adjustment damages is detected DO NOT USE THE VEHICLE AND SEE AN AUTHO- NOTE: Always adjust drive chain RIZED BOMBARDIER ATV DEALER. with the driver, or equivalent weight, seated on the vehicle. WARNING Select a level surface and set trans- Never ride a vehicle with a de- mission to NEUTRAL.
  • Page 98 Replace the drive chain slider when it midway between sprockets. is worn. Tighten the rear axle lock bolts to See an authorized Bombardier ATV 23 N•m (17 lbf•ft). dealer for replacement. Use the following sequence to tight Sprocket and Pinion the rear axle lock bolts correctly.
  • Page 99 Tire Pressure WARNING Tire pressure greatly affects vehi- cle handling and stability. Under- pressure may cause tire to deflate and rotate on wheel. Overpres- sure may burst the tire. Always follow recommended pressure. Since tires are low-pressure types, a manual pump should be used. V02H02Y 1.

  • Page 100: Steeringsystem

    1. Remove screws Push and pull the wheels from the upper edge to feel the play. See an Remove: authorized Bombardier ATV dealer if – the cable from the throttle lever there is any play. Rear Axle Inspection Lift rear of vehicle high enough to have wheels off the ground.
  • Page 101 Tighten lock nut and reinstall protector. V02I04Y 1. Throttle lever 2. Protector 3. Cable adjuster 4. Lock nut A. 3 to 8 mm (1/8 to 5/16 in) V00I03Y Clutch Adjustment Loosen cable tension by closing the Insert the needle of spray can in the cable adjuster on the clutch lever.

  • Page 102: Suspension

    Inspect shock absorber for oil leaks Open or remove them when the am- and fasteners for tightness. See an bient temperature is high or when authorized Bombardier ATV dealer as the vehicle is used intensively. Oth- necessary. erwise, performance degradation or damage can be caused to the shock absorbers.
  • Page 103 Do not attempt to disassemble the shock NOTE: Lift the vehicle by the rear absorber. Do not dispose of it. bumper. The shock should be fully ex- See an authorized Bombardier tended. ATV dealer. V02J02Y A. Same length _____________________...
  • Page 104 Preload Adjustment: Turn the shock spring reduce: adjuster counterclockwise for a light load and smooth condition. Turn the shock spring increase: adjuster clockwise for a firmer ride and rough condition. Rebound Damping: Turn the shock adjuster reduce: counterclockwise for a light load and smooth condition.

  • Page 105: Brakes

    Check brake line fittings tightness be- fore every ride. Remove seat and check latch mecha- nism and pin for wear. See an autho- Body/Frame rized Bombardier ATV dealer for parts replacement if damaged. Engine Area Frame Check engine area for any damage Check frame for cracks or other dam- and leaks.
  • Page 106 NOTE: Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY (like a gar- den hose) . The high pressure can cause electrical or mechanical dam- ages. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 107: Troubleshooting

    Start engine with spark plugs grounded to the engine away from spark plug holes. If no spark appears, replace spark plugs. – If trouble persists, contact an authorized Bombardier ATV dealer. 5. Engine compression. – If no pulsating resistance is felt, it suggests a major loss of compression.
  • Page 108 Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 5. Air filter/box plugged or dirty. – Check air filter and clean if necessary. –...
  • Page 109 – Drain oil in engine and use recommended oil only. 4. Transmission. – See an authorized Bombardier ATV dealer. RED engine indicator lamp stays on 1. Engine/transmission oil pressure is low. – Check oil level and refill oil tank with recommended oil at the proper level.

  • Page 110: Specifications

    SPECIFICATIONS VEHICLE MODEL DS650™ DS650™ X ENGINE Bombardier – Rotax, 4 stroke. Double Type overhead camshaft engine, bush chain drive Number of cylinder Single cylinder Number of valves 4 bucket tappet-operated valves Displacement 652 cc (39.7 cu. in) Bore Standard 62 mm (2.4 in)
  • Page 111 VEHICLE MODEL DS650™ DS650™ X ELECTRICAL Make Denso Magneto generator Type 290 W @ 6000 RPM Breakerless high voltage condenser ignition Ignition type system with electronic spark advance Ignition timing Not adjustable Engine RPM limiter 7900 RPM (any gear in forward) Make Spark plug Type...
  • Page 112 VEHICLE MODEL DS650™ DS650™ X TIRES Front 35 kPa (5 PSI) recommended Pressure Rear 35 kPa (5 PSI) recommended Front 22 x 7 – 10 Size Rear 20 x 10 – 9 WHEELS 10 x 5.5 with Front 10 x 5.5 reinforced ring Size 9 x 8.5 with...
  • Page 113 VEHICLE MODEL DS650™ DS650™ X LIQUIDS SAE 10W40 4–stroke mineral-based. API classification SG, SH or SJ or Bombardier Oil type synthetic oil Do not use other synthetic (engine and transmission) oil, synthetic blend oil or special additive. Refer to OIL VISCOSITY...

  • Page 114: International System Metric Information

    INTERNATIONAL SYSTEM METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ........ mass ..........kilogram ......force........... newton......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....land velocity ........kilometer per hour..... km/h navigation velocity ......

  • Page 115: Warranty

    WARRANTY _____________________...

  • Page 116: Brp Limited Warranty North America: 2005 Bombardier Atv

    ††† warranted separately by the tire and winch manufacturer. If such tire or winch are installed on your Bombardier ATV, please contact the manufacturer or ask your authorized Bombardier ATV dealer for warranty coverage and assistance. Warn Industries inc. (for the winches), Carlisle Tire &...
  • Page 117 3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV dealer”), and then only after the BRP specified pre-delivery inspection...
  • Page 118 Bombardier ATV dealer and gives the coordinates of the new owner; or b) BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 119 VALCOURT, QC, J0E 2L0 WAUSAU WI 54401 Tel.: (819) 566-3366 Tel.: (715) 848-4957 * In the USA, products are distributed and serviced by Bombardier Motor Corpo- ration of America. © 2004 Bombardier Recreational Products Inc. All rights reserved. Registered t rademark and trademarks of Bombardier Recreational Products ®...

  • Page 120: Brp International Limited Warranty: 2005 Bombardier Atv

    3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib- ute Bombardier ATV products in the country in which the sale occurred (“Bom- bardier ATV distributor/dealer”...
  • Page 121 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier ATV distributor/dealer.
  • Page 122 BOMBARDIER RECREATIONAL PRODUCTS INC. BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER VALCOURT, QC, J0E 2L0 Tel.: (819) 566-3366 * In the USA, products are distributed and serviced by Bombardier Motor Corpo- ration of America. 2004 Bombardier Recreational Products Inc. All rights reserved. © †...

  • Page 123: Privacy Obligation/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below. Bombardier Recreational Products Inc. Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3...

  • Page 124: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 125 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.A. Bombardier Sherbrooke, QC Canada J1L 1W3 V00A2G _____________________...
  • Page 126 STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 127 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.A. Bombardier Sherbrooke, QC Canada J1L 1W3 V00A2G _____________________...
  • Page 128 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your dealer to ensure your vehicle has been registered with BRP.

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