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Related Manuals for BOMBARDIER TRAXTER AUTOSHIFT 2002
Summary of Contents for BOMBARDIER TRAXTER AUTOSHIFT 2002
- Page 2 2002 Shop Manual TRAXTER AUTOSHIFT TRAXTER XL TRAXTER XT...
- Page 3 National Library of Quebec trimester 2002 National Library of Canada 2002 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc. © Bombardier Inc. 2002 Technical Publications Bombardier Inc.
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Page 4: Table Of Contents
TABLE OF CONTENTS SUPPLEMENT SECTION SUBSECTION PAGE SAFETY NOTICE ........................... WHAT’S NEW ............................INTRODUCTION ..........................SERVICE TOOLS AND 01 – Table of contents..............01-01-1 SERVICE PRODUCTS 02 – Service tools................01-02-1 03 – Service products............... 01-03-1 MAINTENANCE 01 – Table of contents..............02-01-1 02 –... -
Page 5: Subsection
TABLE OF CONTENTS SECTION SUBSECTION PAGE BRAKES 01 – Table of contents ..............09-01-1 02 – Hydraulic brakes............... 09-02-1 BODY/FRAME 01 – Table of contents ..............10-01-1 02 – Body..................10-02-1 03 – Frame..................10-03-1 TECHNICAL DATA 01 – SI metric information guide............11-01-1 02 –... -
Page 6: Safety Notice
Always use common shop safety practice. This information relates to the preparation and use of Bombardier ATV and has been utilized safely and effectively by Bombardier Inc. However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. -
Page 7: What's New
WHAT’S NEW WHAT’S NEW SERVICE TOOLS AND SERVICE PRODUCTS • Update of service tools line. • Update of service products line. MAINTENANCE/LUBRICATION • New maintenance chart. • New procedure concerning flipped over and ATV immersion TROUBLESHOOTING • Complete new section. LEAK TEST •... -
Page 8: Instruments And Accessories
WHAT’S NEW INSTRUMENTS AND ACCESSORIES • Procedure (removal, test and installation) concerning hourmeter on XL model. FRONT DRIVE • Shimming procedure for inner differential. REAR AXLE • Shimming procedure for inner differential. STEERING/CONTROLS SYSTEM • Toe-out adjustment procedure. HYDRAULIC BRAKES •... -
Page 9: 07 Steering/Control Systems
INTRODUCTION INTRODUCTION VEHICLE AND ENGINE SERIAL This Shop Manual covers the following Bombardier made 2002 ATV: NUMBER LOCATION Models TRAXTER ® AUTOSHIFT(Red) ....7453 TRAXTER ® AUTOSHIFT(Green) ..... 7454 ® TRAXTER AUTOSHIFT(Yellow) .... 7475 TRAXTER ® XL(Green)......7458 ® TRAXTER XT(Green)...... - Page 10 INTRODUCTION LIST OF ABBREVIATIONS USED pound (force) IN THIS MANUAL meter ampere magneto ampere Max. maximum A•h ampere-hour Min. minimum alternate current milliliter bottom dead center millimeter BTDC before top dead center mile per hour °C degree Celsius newton centimeter N.A.
- Page 11 INTRODUCTION This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog. TYPICAL PAGE Page heading indicates section and subsection detailed. Section 03 ENGINE Subsection 04 (REMOVAL AND INSTALLATION) REMOVAL AND INSTALLATION Subsection title indicates beginning of the All Models except XL...
- Page 12 INTRODUCTION TYPICAL PAGE Section 03 ENGINE Subsection 04 (REMOVAL AND INSTALLATION) Title indicates ENGINE REMOVAL Front Part Preparation main procedure Remove seat pivot bar and unplug solenoid(s) con- Vehicle Preparation to be carried-out. nector. Place the vehicle on jack stands and place the shifter Remove sub-transmission position sensor.
- Page 13 Due to late changes, it may have some differences between the manufactured product and the de- scription and/or specifications in this document. Bombardier Inc. reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.
- Page 14 INTRODUCTION Threadlocker 1. Clean threads (bolt and hole) with solvent. 2. Apply Loctite Primer N (P/N 293 800 041) on Uncovered Holes (bolts and nuts) threads (bolt and nut) and allow to dry for 30 sec- onds. 3. Choose proper strength Loctite threadlocker. 4.
- Page 15 INTRODUCTION Preassembled Parts 1. Adjust screw to proper setting. 2. Apply drops of proper strength Loctite thread- locker on screw/body contact surfaces. 3. Avoid touching metal with tip of flask. NOTE: If it is difficult to readjust, heat screw with a soldering iron (232°C (450°F)).
- Page 16 INTRODUCTION Case-In Components TIGHTENING TORQUES Metallic Gaskets Tighten fasteners to torque mentioned in explod- ed views and text. When they are not specified refer to following table.The table also gives the metric conversion. In order to avoid a poor assembling, tighten screws and bolts in accordance with the following procedure: 1.
- Page 17 Page______ ❏ ❏ Machine___________________ Report of error Suggestion ____________________________________________________________ We would be pleased if you could ____________________________________________________________ communicate to Bombardier any sug- gestions you may have concerning our publications. ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Name ______________________________________________________ Address ____________________________________________________ City and State/Prov. ________________________...
- Page 18 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Québec, Canada J0E 2L0...