BOMBARDIER Quest Max 2004 Operator's Manual
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BOMBARDIER Quest Max 2004 Operator's Manual

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  • Page 2 In USA, products are distributed by Bombardier Motor Corporation of America. In Canada, products are distributed by Bombardier Inc. The following are trademarks of Bombardier Inc. or its subsidiaries: ®...
  • Page 3 Bombardier ® recreational vehicle. It system descriptions contained in this is backed by the Bombardier warranty document are correct at the time of pub- and a network of authorized Bombardier lication. Bombardier Inc., however, main- ATV dealers ready to provide the parts, tains a policy of continuous improvement service or accessories you may require.

  • Page 4: Table Of Contents

    Objective ....................Sections Covered ..................Time Required ................... SECTION I – GENERAL SAFETY INFORMATION ......65 SECTION II – BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE............67 SECTION III – OPERATOR’S GUIDE REVIEW ......... 69 SECTION IV – HANDS-ON RIDING ..........70...
  • Page 5 DEALER CHECK LIST ..............75 Introduction: ....................Section I: General Safety Information ............Section II: Bombardier 2-Up Vehicle Safety Videocassette......Section III: Operator’s Guide Review............Section IV: Hands-On Riding ..............Trainee’s Scoring Chart ................VEHICLE INFORMATION HOW TO IDENTIFY YOUR ATV ............. 80 Engine and Vehicle Identification Number Location........
  • Page 6 Body/Frame ....................141 TROUBLESHOOTING ..............143 SPECIFICATIONS................146 SI METRIC INFORMATION GUIDE ..........154 WARRANTY BOMBARDIER LIMITED WARRANTY NORTH AMERICA ....156 BOMBARDIER INTERNATIONAL LIMITED WARRANTY....159 FREQUENTLY ASKED QUESTIONS..........162 PRIVACY OBLIGATIONS/DISCLAIMER ......... 164 CHANGE OF ADDRESS/OWNERSHIP ..........165...

  • Page 7: Notice

    NOTICE This Operator’s Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various vehi- cle controls, maintenance and safe op- erating instructions. It is indispensable for the proper use of the product. This Operator’s Guide uses the follow- ing symbols.

  • Page 8: Introduction

    INTRODUCTION Your dealer should have provided you with some basic information on the partic- ular controls and features of your new vehicle. Please take the time to study this Operator’s Guide and all on-product warning labels as well as the Safety Video- cassette that came with this vehicle.
  • Page 9 WARNING Operator: A person under 16 years old should never operate this vehicle. Never carry more than one passenger on this vehicle. The operator is responsible for the safety of the passenger. In doubt, dis- embark the passenger before executing any maneuver. The vehicle handling, stability and braking distance may be affected when riding with a passenger.

  • Page 11: Safety Information

    SAFETY INFORMATION SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    SPECIAL SAFETY MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precau- tions.
  • Page 13 Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such ter- rain. Always be especially cautious on these kinds of terrain. Always keep in mind that you are carrying a passenger. Always follow proper procedures for turning as described further in this Oper- ator’s Guide.
  • Page 14 Guide. Never modify this vehicle through improper installation or use of accessories. Only use approved Bombardier accessories. Do not install passenger seats or use the racks to carry more than one passenger. Never exceed the stated load limits for this vehicle including operator and pas- senger, all other loads and added accessories.

  • Page 15: Operation Warnings

    HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the training course offered by Bombardier Inc. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Guide.
  • Page 16 HOW TO AVOID THE HAZARD No one under 16 should operate this Bombardier vehicle. SAFETY INFORMATION...
  • Page 17 WARNING V00A1BQ POTENTIAL HAZARD Failure to follow the age recommendations for the passenger. WHAT CAN HAPPEN A child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. HOW TO AVOID THE HAZARD No one under 12 should be riding on this vehicle.
  • Page 18 WARNING V00A1CQ POTENTIAL HAZARD Carrying more than one passenger on this vehicle. WHAT CAN HAPPEN Carrying more than one passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. HOW TO AVOID THE HAZARD Never carry more than one passenger.
  • Page 19 WARNING V00A1DQ POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 20 WARNING V00A1EQ POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 21 WARNING V00A1FQ POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard. WHAT CAN HAPPEN The following items concern the operator and the passenger: –...
  • Page 22 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of passenger and/or operator.
  • Page 23 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 24 WARNING V00A1GQ POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, for the operator and the passenger, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. SAFETY INFORMATION...
  • Page 25 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 26 WARNING V00A1HQ POTENTIAL HAZARD Removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle.
  • Page 27 WARNING V00A1IQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of con- trol.
  • Page 28 WARNING V00A1JQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 29 WARNING V00A1KQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision, an overturn or a pas- senger ejection. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator’s Guide.
  • Page 30 WARNING V00A1LQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 31 WARNING V00A1MQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Always check the terrain carefully before you start up any hill.
  • Page 32 WARNING V00A1NQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described fur- ther in this Operator’s Guide.
  • Page 33 WARNING V00A1OQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or cause vehicle to over- turn. HOW TO AVOID THE HAZARD Never attempt this maneuver when the passenger is on board. Always disembark him before executing.
  • Page 34 WARNING V00A1PQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep operator and passenger weight uphill.
  • Page 35 WARNING V00A1QQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD The operator is responsible for the safety of the passenger. In doubt, dis- embark the passenger before riding over obstacles.
  • Page 36 WARNING V00A1RQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. HOW TO AVOID THE HAZARD Never attempt this maneuver with passenger. Always remember that this vehicle handling and stability may be affected when riding with a passenger.
  • Page 37 WARNING V00A1SQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator’s Guide.
  • Page 38 WARNING V00A1TQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 39 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, and increas- es the risk of an accident.
  • Page 40 Never modify this vehicle through improper installation or use of accesso- ries. All parts and accessories added to this vehicle should be approved by Bombardier and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer.
  • Page 41 WARNING V00A1UQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger, as well as other loads and added accessories.
  • Page 42 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 43: Safety Warning

    Operator’s Guide completely before you operate this vehicle. Bombardier does not recommend that anyone under the age of 16 to drive this vehicle. The passenger should be 12 years old or more and must be able to keep his feet on the footrests and his hands on the grab handles at all times when he is seated on the vehicle.

  • Page 44: Riding Tips

    RIDING TIPS WARNING The pre-operation check is very important prior to operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur. Before using this vehicle, the operator should always: a) Disengage the parking brake.

  • Page 45: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate pro- tective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger should have an approved helmet including a rigid chin guard.

  • Page 46: Carrying Loads/Passenger

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 47: Recreational Riding

    Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail.

  • Page 48: Design Limitation

    Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.

  • Page 49: Uphill Driving

    Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.

  • Page 50: Riding Techniques

    Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
  • Page 51 Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks.
  • Page 52 Ice will also affect the control of vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle or passenger ejection.
  • Page 53 If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail“...
  • Page 54 Uphill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger.
  • Page 55 Downhill Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger.
  • Page 56 Sidehilling Do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark the passenger before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, the passenger must synchronize its move- ments with yours.

  • Page 57: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Oper- ator’s Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 58: Hang Tag

    The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, please contact an authorized Bombardier ATV dealer for replacements. Any person who rides this vehicle should read and understand this information before riding.

  • Page 59: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator’s Guide are a general rep- resentation only.
  • Page 60 V04M0GL SAFETY INFORMATION...
  • Page 61 Traxter MAX Series V01A5EL SAFETY INFORMATION...
  • Page 62 Label 1 Label 3 V01M03Z QUEST MAX AND TRAXTER MAX SERIES Label 4 V01M0SY QUEST MAX AND TRAXTER MAX SERIES Label 5 V01M0TY V01M0QY QUEST MAX AND TRAXTER MAX SERIES QUEST MAX AND TRAXTER MAX SERIES Label 6 Label 2 V01M06Z QUEST MAX AND TRAXTER MAX SERIES Label 7...
  • Page 63 Label 8 V01M0ZY V01M0VY QUEST MAX AND TRAXTER MAX SERIES TRAXTER MAX SERIES Label 9 Label 10 V04M08Y QUEST MAX SERIES V01M12Y QUEST MAX SERIES SAFETY INFORMATION...
  • Page 64 Label 11 V01M0NL QUEST MAX SERIES 704 900 625 V01M0XL TRAXTER MAX SERIES SAFETY INFORMATION...

  • Page 65: Safety Training

    SAFETY TRAINING SAFETY TRAINING...

  • Page 66: Introduction

    Remember, you should never allow passengers on an ATV not specifically designed for such use. Sections Covered 1. General Safety Information 2. Bombardier 2-UP vehicle Safety Video- cassette 3. Operator’s Guide Review 4. Hands-on Riding Time Required As required, depending on trainee’s ex- perience and skills.

  • Page 67: Section I - General Safety Information

    Discuss CPSC (Consumer Product 1. 417,200 ATV-related injuries Safety Commission) Injury and Death Statistics. 2. 1,463 ATV-related deaths. c) Discuss Bombardier’s age and size C) Age and Size Requirements for recommendation. the 2-UP Vehicle d) Discuss what protective clothing –...
  • Page 68 Upon completion of this section, you should: – Know the current injury and death statistics as published by the CPSC. – Know Bombardier's policy toward drivers under 16 years of age, and passengers under 12 years of age. – Know what clothing and protective gear should be worn by you and your passenger while riding.

  • Page 69: Section Ii - Bombardier 2-Up Vehicle Safety Videocassette

    SECTION II – BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE Objective Body Posture The purpose of this section is to: You and your passenger must position your body weight to lessen the hazard a) Indicate guidelines prior to viewing of tipping over. You and your passenger...
  • Page 70 – Review of the CPSC injury and death data. – Review of safety messages, such as wearing protective head gear and clothing. Expected Results Upon completion of this section, you should: – Know the content of the Bombardier 2-UP vehicle Safety Videocassette. SAFETY TRAINING...

  • Page 71: Section Iii - Operator's Guide Review

    SECTION III – OPERATOR’S GUIDE REVIEW Objective 5. Riding Tips The purpose of this section is to: 6. Warning Labels a) Emphasize the importance of ob- 7. Vehicle Identification Number serving the warning and caution 8. Controls/Instruments/Equipment symbols. 9. Break-In Period b) Review the Operator’s Guide and be 10.

  • Page 72: Section Iv - Hands-On Riding

    SECTION IV – HANDS-ON RIDING Objective C) Basic Maneuvers The purpose of this section is to: – Drive the course performing all of the basic maneuvers described in a) Familiarize you with the pre-operation the attached DRIVING MANEUVER check. LIST, without a passenger. b) Remind you about the protective 1.

  • Page 73: Driving Maneuver List

    DRIVING MANEUVER LIST Hands-on riding practice should incor- Maneuver # 2 porate the maneuvers described below. Turning left and right - figure 8’s (min- Trainees are required to perform a min- imum repetition: three times). imum number of repetitions of each of the eight driving maneuvers.
  • Page 74 Maneuver # 3 Maneuver # 4 Sharp turns less than 90° - left and Slalom (minimum repetition: three right. Corners 90 degrees and less times). than 90 degrees (minimum repetition: two clockwise and two counterclock- FINISH wise). START START FINISH V01A4IY TYPICAL V01A4HY...
  • Page 75 Maneuver # 5 Maneuver # 6 Quick stop: large oval with panic ma- Riding over obstacle (minimum repe- neuver (minimum repetition: two tition: once with left wheels, once with times). right wheels, and once with both wheels). FINISH START START 1.5 m (5’) 1.2 m (4’) 1.8 m (6’)
  • Page 76 Maneuver # 7 Traversing hills (minimum repetition: once each direction). 9 m (30’) START FINISH V01A4LY TYPICAL 1. Down 2. Uphill 3. Stop and start here A. Traverse Maneuver # 8 U-turn and K-turn (minimum repeti- tion: one time). 2.4 m (8’) V01A4MY TYPICAL —...

  • Page 77: Dealer Check List

    ❑ Discuss what areas are acceptable to ride in. Section II: Bombardier 2-Up Vehicle Safety Videocassette ❑ Review the Bombardier 2-UP vehicle Safety Videocassette with your trainee. Make sure to answer any questions your trainee may have. Section III: Operator’s Guide Review ❑...

  • Page 78: Section Iv: Hands-On Riding

    Section IV: Hands-On Riding ❑ Perform the pre-operation check with your trainee. ❑ Remind your trainee about the protective clothing that should be worn by driver and passenger while riding the 2-UP vehicle. ❑ Demonstrate each of the maneuvers to the trainee. ❑...
  • Page 79 6) Riding Over Obstacles Riding over obstacles – 4 x 4 pieces of wood should be placed in vehicle’s path so rider can drive over them (minimum repetition: once with left wheels, once with right wheels, and once with both wheels). 7) Traversing Hills First, remind the trainee that sidehilling should be avoided if possible.

  • Page 80: Trainee's Scoring Chart

    Trainee’s Scoring Chart EXERCISE PASS FAIL 1. Starting and stopping 2. Turning 3. Sharp turns 4. Slalom 5. Quick stops 6. Riding over obstacles 7. Traversing hills (if there is no hill available, make sure to review the description of the maneuver in the Operator’s Guide with the trainee) 8.

  • Page 81: Vehicle Information

    VEHICLE INFORMATION...

  • Page 82: How To Identify Your Atv

    These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 83: Emission Requirements

    Traxter MAX Series V01M11L TYPICAL 1. EIN (Engine Identification Number) 2. VIN (Vehicle Identification Number) 3. Model EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.

  • Page 84: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment do not apply to some models. In these cases their reference numbers are deliberately missing in the illustrations. Some controls/instruments/equipment are optional on some models. Quest MAX Series 27-29 V04A0ML...
  • Page 85 V04A0PL...
  • Page 86 Traxter MAX Series 27-29 V01A5BL...
  • Page 87 V01A55M...

  • Page 88: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: This section gives basic func- 2) Front Brake Lever tions of the various controls of your Quest MAX and Traxter MAX Series ATV.

  • Page 89: Brake Lever Lock

    NOTE: Using the rear brake will have WARNING also an effect on front wheels because they are interconnected through the Make sure brake lever lock is fully drive train. As on other wheeled vehi- disengaged before operating the cles, the vehicle weight is transferred ATV.

  • Page 90: Transmission Lever

    5) Transmission Lever CAUTION: Always completely stop the vehicle and apply the brake prior Quest MAX Series to moving the transmission lever. Located on the right side of vehicle. A Traxter MAX Series 5-position lever: P, R, N, H and L. Located on the left side of steering col- umn.

  • Page 91: Multi-Function Switch

    R: Reverse The controls located on this multi- function switch are: This allows the vehicle to go backward. The vehicle speed is limited. Headlamp Switch WARNING Located on the top of multi-function switch. Place headlamp switch to LO Before moving vehicle in reverse, for the low beam and taillight.
  • Page 92 Engine Stop Switch To start engine, place the engine stop switch to RUN. Located at the middle of multi-function switch. The engine will turn over but Press and hold the start button. Release will not start if the engine stop switch immediately after engine is started.
  • Page 93 Traxter MAX Series The lower the gear, the slower the ve- hicle speed and the higher the gear, The multi-function switch is located on the higher the vehicle speed. the left side of handlebar. Vehicle must be running to allow gear change.

  • Page 94: Indicator Lights Cluster

    See an authorized Bombardier ATV dealer as soon as possible. Headlamp Dimmer Switch Located under the electric gear shift Traxter MAX Series button.
  • Page 95 If REVERSE and NEUTRAL lights flash increase engine “braking”. Drive slow- continuously, it indicates a damaged ly. See an authorized Bombardier ATV sensor (sub-transmission). Although the dealer as soon as possible. vehicle can still be operated in this con-...

  • Page 96: Speedometer

    Quest MAX and Traxter MAX turn off right after engine starting, Series stop engine. See an authorized Bombardier ATV dealer. Do not When lit, it indicates the transmis- use the vehicle until repaired. sion is engaged in reverse. Oil Pressure (RED)
  • Page 97 The speedometer is located at the middle of cluster and it is backlit when the ignition switch is turned ON (either position). V01A52Y TRAXTER MAX SERIES After these 7 seconds, the units should be changed from miles to kilo- meters or vice-versa. NOTE: A dash appears on the left side of the LCD display to indicate which unit is used.

  • Page 98: Rear Passenger Grab Handles

    Display Selection Button The grab handles must be used by the passenger to hold on firmly during ve- To change the display momentarily hicle operation. press the button on the speedometer. The display will indicate odometer/trip WARNING meter/hourmeter, one after the other. Never hold on to the operator.

  • Page 99: Choke Knob Lever

    Position OFF is for normal use with a warm engine (pushed in). V01I17Y TRAXTER MAX SERIES V01I17Z 1. Ignition switch CHOKE KNOB LEVER IN THE OFF POSITION Insert key in switch and turn to the de- sired position. To remove key, turn key The full choke position is used for low- to OFF then pull it out.

  • Page 100: Fuel Tank Cap

    12) Fuel Tank Cap 14) Fuel Valve Quest MAX and Traxter MAX Series Located on left side panel under front part of seat. This is a 3-position rotary Unscrew counterclockwise and remove valve: OFF, ON, RES. Rotate the knob to cap to allow fuel tank filling then fully align its pointer with ON, OFF or RES.

  • Page 101: Rear Brake Pedal

    RES (reserve) When fuel is exhausted in the fuel tank when in the ON position, an emergen- cy supply of fuel is available by turning the knob to RES. The reserve contains approximately 20% of the fuel tank ca- pacity for a Quest MAX and 30% for a Traxter MAX.

  • Page 102: Footpeg

    17) Footpeg The compartment is equipped with a drain plug under the tool box. Remove Quest MAX and Traxter MAX Series plug to allow draining when necessary. Located on footrest. Use this area to Reinstall plug when finished. keep your feet stable. V04A0RY V01L07Y QUEST MAX SERIES...

  • Page 103: Tool Box

    19) Tool Box Seat Removal Quest MAX and Traxter MAX Series Quest MAX and Traxter MAX Series Pull latch upward while gently lifting The tool box is located in the storage rear of seat. Continue lifting movement compartment and it contains tools for until you can release the front retaining basic maintenance.

  • Page 104: Front/Rear Cargo Racks

    Traxter MAX Series 23) Trailer Hitch Place seat to allow the insertion of the Quest MAX and Traxter MAX Series U-shaped bracket over the rollers. Gen- Located on rear axle. Convenient hitch tly slide the brackets over rollers then to install a ball to tow a trailer or other lower seat.

  • Page 105: 12-Volt Power Outlet

    An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an authorized Bombardier ATV dealer for more details. 26) Fuses Quest MAX and Traxter MAX Series The electrical system is protected with fuses.

  • Page 106: Fairlead

    To get wire rope into the winch, press the right side of switch. Refer to ATV Winch Operator’s Manual for more informations concerning the instructions for use the winch safely. 29) Fairlead Quest MAX XT and Traxter MAX XT Located on the front skid plate. V01A1OZ 1.

  • Page 107: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refuel- liquids.
  • Page 108 CAUTION: Use of synthetic or synthet- chart below. ic blend oil, other than Bombardier synthetic oil 5W40 (P/N 293 600 039), may cause clutch slippage. BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039) SAE 5W30 SAE 10W30 SAE 10W40 SAE 15W40...

  • Page 109: Engine Coolant

    ENGINE 1. Dipstick Cooling system must be filled with 2. Filler cap Bombardier premixed coolant (P/N 293 600 038) or with distilled water and an- With vehicle on a level surface and en- tifreeze solution (50% water, 50% an- gine cold, not running, check the oil lev- tifreeze).
  • Page 110 Coolant Level Traxter MAX Series WARNING Check coolant level with engine cold. Never add coolant in cool- ing system when engine is hot. Remove seat. Quest MAX Series V01L2OY With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir.

  • Page 111: Brake Fluid

    NOTE: A cooling system that frequent- ly requires coolant is the indication of leaks or engine problems. See an au- thorized Bombardier ATV dealer. V04K04Y Coolant Replacement Refer to MAINTENANCE section. Visually inspect lever boot condition.

  • Page 112: Battery

    Traxter MAX Series V01K1JY Battery Quest MAX and Traxter MAX Series This vehicle is equipped with an elec- trolyte type battery that requires a min- imum of maintenance. Electrolyte Level Place the vehicle on a level surface. Check electrolyte level by the rear left inner fender.

  • Page 113: Break-In Period

    Continued wide open throttle acceler- your vehicle be inspected by an autho- ations, prolonged cruising speeds and rized Bombardier ATV dealer. This in- engine overheating are detrimental spection will give you the opportunity during the break-in period.

  • Page 114: Pre-Operation Check

    • Check fuel, oil and coolant levels. Correct any problem you may have • Check for oil leaks on the engine/ found. See an authorized Bombardier transmission and drive train compo- ATV dealer as necessary. nents.

  • Page 115: Operating Instructions

    OPERATING INSTRUCTIONS General Quest MAX and Traxter MAX Series Transmission lever must be on PARK or NEUTRAL to allow engine starting. For your convenience, an override mode allows to start the engine with the transmission lever in any position. Press and hold the front or rear brake lever or the brake pedal while pressing the start button.

  • Page 116: Warm Engine Starting

    - 15°C (5°F), the primer kit (P/N 703 500 045) instal- lation is recommended. See an autho- rized Bombardier ATV dealer. Press the start/stop switch or the start button and hold until engine starts. CAUTION: Do not hold start/stop switch or start button more than 30 seconds.

  • Page 117: Stopping The Engine

    Grasp manual starter handle firmly Shifting the Transmission and, slowly, crank engine until a resis- Quest MAX and Traxter MAX Series tance appears. Let engine idle to warm up. Pass this resistance and release the handle. Apply brakes and select the desired gear range H/L.

  • Page 118: Winch Operation

    Manual/Autoshift Selector Traxter MAX Series When selector is in autoshift mode, the transmission upshifts automatical- ly when the vehicle speed increases. Inversely, when vehicle speed de- creases, the transmission downshifts automatically. Using Reverse Quest MAX and Traxter MAX Series CAUTION: When changing from for- ward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the trans-...

  • Page 119: Special Procedures

    If the oil pressure light stays Engine Overheat ON after starting engine, stop engine and see an authorized Bombardier ATV Quest MAX and Traxter MAX Series dealer as soon as possible. If engine overheats and indicator light turns on, try the following: Ensure air ducts are not obstructed.

  • Page 120: Atv Immersion

    Quest MAX and Traxter MAX Series Should the ATV become immersed, it will be necessary to take it to an autho- rized Bombardier ATV dealer as soon as possible. DO NOT START THE EN- GINE! Immersion of the ATV can cause...

  • Page 121: Storage And Preseason Preparation

    See an authorized Bombardier ATV dealer for proper procedures. When using your ATV after storage, a preparation is required. See an autho- rized Bombardier ATV dealer for proper procedures. V01E05Y 1. Use screwdriver as a handgrip 2. Pull to downshift...

  • Page 122: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when loading racks and using the vehicle. Correct loading and weight distribu- tion are therefore important.

  • Page 123: Transportation

    Traxter MAX Series TOTAL LOAD ALLOWED: 290 kg (640 lb) (includes driver and passenger, all other loads and added accessories) REAR FRONT 80 kg (175 lb) 40 kg (90 lb) Includes Includes FRONT REAR rack and storage rack and compartment tongue load V01A53L...
  • Page 124 Rear Location Quest MAX and Traxter MAX Series V01A3MY WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer.

  • Page 125: Maintenance Information

    MAINTENANCE INFORMATION...

  • Page 126: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important; if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. EVERY I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate...
  • Page 127 Customer Vehicle cleaning and protection Customer ➀ To be performed by an authorized Bombardier ATV dealer. The initial mainte- nance is very important and must not be neglected. ➁ Every 100 hours, check coolant strength. ➂ More often under severe use such dusty area, sand, snow, wet or muddy conditions.

  • Page 128: Maintenance

    Other items found in maintenance chart must be performed by an authorized Bombardier ATV dealer. NOTE: Among other things, this sec- tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro- cedures to check levels and refill.
  • Page 129 Discard filter. NOTE: Be sure that the old filter O-ring is removed. CAUTION: Only use Bombardier high pressure filter or suitable equivalent. The Bombardier filter is specifically designed for this engine. This filter...
  • Page 130 Remove oil strainer cover and oil col- Coolant Replacement lector, located near drain plug, then Quest MAX and Traxter MAX Series clean oil strainer. WARNING To avoid burning yourself, do not remove the radiator cap or loosen the engine drain plug if the engine is hot.
  • Page 131 Unscrew the bleeding screw on the Fill the radiator until the coolant comes top of thermostat housing. out by the thermostat housing hole. In- stall the bleeding screw then remove Drain the system completely and rein- the hose pincher. stall the drain plug. Complete the radiator filling.
  • Page 132 Select a well-ventilated area and make Radiator sure the muffler is cool. Quest MAX and Traxter MAX Series Place transmission on PARK position. Periodically check the radiator area and Remove the clean-out plug from muffler. the air ducts for cleanliness. Ensure air ducts are unobstructed to allow air flow going to the radiator.

  • Page 133: Carburetor

    Quest MAX and Traxter MAX Series Remove seat. See an authorized Bombardier ATV dealer each year to verify and clean the Release clamps and remove air filter fuel system. box cover.

  • Page 134: Electrical

    Pour air filter cleaning solution (P/N 293 WARNING 600 059 or an equivalent) into a bucket. Put the filter in to soak. Battery electrolyte is a caustic sub- stance that burns or destroys or- While filter soaks, clean inside the air ganic tissues by chemical action.
  • Page 135 Installation On Traxter MAX series, the fuse hold- er is located in engine compartment on Reinstall battery in vehicle. Fasten battery LH side of battery. and make sure to reinstall the vent tube. WARNING Connect RED (+) cable first then BLACK (-) cable.
  • Page 136 Bulb Replacement WARNING Always turn the ignition switch OFF before replacing a defective bulb. Always check light operation after re- placement. Headlamps Quest MAX Series CAUTION: Never touch glass portion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- V00G01Y cohol which will not leave a film on...
  • Page 137 1. Remove screws and lift up the sealed beam cover If one LED is burnt in the indicator light cluster, see an authorized Bombardier Properly reinstall removed parts in the ATV dealer for replacement of the light reverse order of their removal.

  • Page 138: Drive Train

    Push and pull the wheels from the up- dealer if any damage is detected. per edge to feel the play. See an autho- Check if the propeller shaft is straight rized Bombardier ATV dealer if there is and not damage. any play. Rear Propeller Shaft Lubricate the rear propeller shaft U- joint steadily.

  • Page 139: Steering System

    The The throttle cable must be lubricated tires are directional and their rotation must be kept in a specific direction for with Bombardier cable lubricant (P/N 293 600 041) or an equivalent. proper operation. Wheel Removal WARNING Loosen nuts then lift vehicle.
  • Page 140 Open the throttle lever housing. Remove: – inner housing protector V07I0FY V07I0HY 1. Remove these screws 1. Inner housing protector Separate the housing. Slide rubber protector back to expose throttle cable – the cable from the throttle lever hous- adjuster. ing.

  • Page 141: Suspension

    Shock Absorbers left. If the engine RPM increases, re- adjust the throttle lever free play. Inspect shock absorber for oil leaks and fasteners for tightness. See an autho- rized Bombardier ATV dealer as neces- sary.

  • Page 142: Brake

    The first system uses a cable; an ad- justment is necessary. See an autho- Adjust spring preload by turning ad- rized Bombardier ATV dealer. The sec- justing cam accordingly with the ad- ond system is hydraulic and requires justing wrench in vehicle tool box.

  • Page 143: Body/Frame

    Front Storage Compartment solidity or the general condition Latch of the backrest is faulty. Check latch condition. See an autho- rized Bombardier ATV dealer for parts Grab Handle replacement if damaged. The condition of grab handle must be checked before every ride.
  • Page 144 Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle. USE LOW PRES- SURE ONLY (like a garden hose). High pressure can cause electrical or mechanical damages. Painted parts which are damaged should be properly repainted to prevent rust. When required, wash the body with hot water and soap (only use mild de- tergent).

  • Page 145: Troubleshooting

    4. Weak battery or loose Check charging system fuse. Check connections connections. and terminals condition. Have the battery checked. Contact an authorized Bombardier ATV dealer. SYMPTOM: Engine turns over but fails to start POSSIBLE CAUSES WHAT TO DO 1. Burnt fuse.
  • Page 146 2. Lack of fuel to engine. Check item ENGINE TURNS OVER BUT FAILS TO START. 3. Carburetor adjustments. Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. Check ENGINE OVERHEAT in SPECIAL PROCE- DURES. If overheating persists, contact an autho- rized Bombardier ATV dealer.
  • Page 147 1. Multi-function switch problem. Contact an authorized Bombardier ATV dealer. 2. TPS sensor is defect. Check TPS connector on carburetor. If the connec- tion is good, contact an authorized Bombardier ATV dealer. 3. Engine. Contact an authorized Bombardier ATV dealer.

  • Page 148: Specifications

    SPECIFICATIONS VEHICLE MODEL QUEST QUEST MAX XT ENGINE BOMBARDIER-ROTAX, 4-stroke. Type Over Head Camshaft (OHC), liquid cooled, Number of cylinder Single cylinder Number of valves 4 valves with hydraulic lifters (no adjustment) Displacement 644 cc (39.3 cu. in) Bore Standard 100 mm (3.9 in)
  • Page 149 VEHICLE MODEL QUEST QUEST MAX XT ELECTRICAL Magneto generator make and type Denso, 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 7400 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Spark plug make and type NGK DCPR8E...
  • Page 150 VEHICLE MODEL QUEST QUEST MAX XT WHEELS Front 12 x 6.5 Size Rear 12 x 8 Wheel nut torque 75 N•m (55 lbf•ft) BRAKES Front Hydraulic, 2 drilled discs Rear Hydraulic, 1 drilled disc Park through transmission. Parking LH brake lever includes a lock LOADING CAPACITY Front rack 40 kg (90 lb) includes front storage tray...
  • Page 151 W = watt N.A. = Not applicable Because of our ongoing commitment to product quality and innovation, Bombardier reserves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing...
  • Page 152 VEHICLE MODEL TRAXTER ® TRAXTER ® MAX XT ENGINE BOMBARDIER-ROTAX, 4-stroke. Type Longitudinal mount, liquid cooled, OHV Number of cylinder Single cylinder Number of valves 2 valves with hydraulic lifters (no adjustment) Displacement 498 cc (30.4 cu. in) Bore Standard 89 mm (3.5 in)
  • Page 153 VEHICLE MODEL TRAXTER ® TRAXTER ® MAX XT ELECTRICAL Magneto generator make and type Denso, 400 W @ 6000 RPM Ignition type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 7700 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse Spark plug make and type NGK DR8EA...
  • Page 154 VEHICLE MODEL TRAXTER ® TRAXTER ® MAX XT WHEELS Front 12 x 6.5 Size Rear 12 x 8 Wheel nut torque 75 N•m (55 lbf•ft) BRAKES Front Hydraulic, 2 drilled discs Rear Hydraulic, 1 drilled disc Park through transmission. Parking LH brake lever includes a lock LOADING CAPACITY Front rack...
  • Page 155 W = watt N.A. = Not applicable Because of our ongoing commitment to product quality and innovation, Bombardier reserves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing...

  • Page 156: Si Metric Information Guide

    SI* METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ........ mass ..........kilogram ......force........... newton......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....N•m land velocity ........kilometer per hour.....

  • Page 157: Warranty

    WARRANTY...

  • Page 158: Bombardier Limited Warranty North America

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER ATV dealer (as hereinafter defined) at the time of delivery of the 2004 BOMBARDIER ATV, carry the same warranty as that of the ATV. Following tires and winches supplied as original equipment on your ATV are warranted separately by the individual tire or winch manufacturer as identified below.
  • Page 159 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BOMBARDIER ATV dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized BOMBARDIER dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair.
  • Page 160 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner.

  • Page 161: Bombardier International Limited Warranty

    Warranty coverage only becomes available upon proper registration of the product by an authorized BOMBARDIER ATV distributor/dealer. Such limitations are nec- essary in order to allow BOMBARDIER to preserve both the safety of its products, and also that of its consumers and the public.
  • Page 162 Operator’s Guide; • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER distributor/ dealer;...
  • Page 163 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner.

  • Page 164: Frequently Asked Questions

    North America. Your registration card will provide the dealer with all the necessary data to complete warranty claim forms. b) Be advised by Bombardier Inc. should there be a safety recall or a par- ticular warranty campaign. c) Be contacted much faster by the police, in the event that they find your vehicle subsequent to a theft.
  • Page 165 Q: Are “Genuine” Bombardier replacement parts used in warranty repairs also covered by the limited warranty coverage? A: Yes. When installed by an authorized Bombardier ATV dealer, any “Genuine” Bombardier part used in warranty repairs assumes the remaining warranty that exists on the vehicle.

  • Page 166: Privacy Obligations/Disclaimer

    If you prefer not to have your name and address released, please let us know by writing to the address below: Bombardier Inc. Recreational Products Warranty Department 75 J.A. Bombardier Street Sherbrooke, Québec J1L 1W3 Canada Fax Number (819) 566-3590...

  • Page 167: Change Of Address/Ownership

    Please provide your name, address, phone number, vehicle identification number and date it was stolen. Bombardier will provide a list of stolen units to all ATV dealers on a monthly basis to aid in recovery of such units to their owners.

  • Page 168: Change Of Address

    CHANGE OF ADDRESS OTE: This card is strictly for change of address only. CHANGE OF ADDRESS ✁ AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUÉBEC) CANADA J1L 1W3...
  • Page 169 Please provide your name, address, phone number, vehicle identification number and date it was stolen. Bombardier will provide a list of stolen units to all ATV dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 170 CHANGE OF ADDRESS OTE: This card is strictly for change of address only. CHANGE OF ADDRESS ✁ AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUÉBEC) CANADA J1L 1W3...
  • Page 171 To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your ATV has been regis- tered with Bombardier. WARNING Indicates a potential hazard that, if not avoided, could result in serious...

This manual is also suitable for:

Quest max xt 2004Traxter max xt 2004

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