BOMBARDIER DS 250 Operator's Manual
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BOMBARDIER DS 250 Operator's Manual

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  • Page 2 XP-S Printed in Canada. (vmo2006-013 DR) ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. * Trademark of Bombardier Inc. used under license.
  • Page 3 It is backed by the BRP warranty and ument are correct at the time of publi- a network of authorized Bombardier cation. BRP, however, maintains a pol- ATV dealers ready to provide the icy of continuous improvement of its...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................7 INTRODUCTION .
  • Page 5 4) Parking Brake..............68 5) Transmission Lever .
  • Page 6 CARGO AND TRANSPORTATION ..........87 TROUBLESHOOTING .
  • Page 7 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER* ATV PRODUCTS ............... . 126 PRIVACY OBLIGATION/DISCLAIMER .
  • Page 8 _______________________...

  • Page 9: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator's Guide with some basic information on the provide riding information which has particular controls and features of been proven reliable by other users. your new vehicle. Please take the They are not intended as a definitive time to study this Operator's Guide means of avoiding accidents.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    Beginners should receive ful when operating on unfamiliar training from a certified instructor. terrain. Always be alert to changing Contact an authorized Bombardier terrain conditions when operating ATV dealer to find out about avail- this vehicle. able training course nearest you.
  • Page 13 Always follow proper procedures Always check for obstacles before for climbing hills as described operating in a new area. Never at- further in this Operator's Guide. tempt to operate over large obsta- Check the terrain carefully before cles, such as large rocks or fallen you start up any hill.
  • Page 14 Allow greater distance for braking. MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Bombardier ATV dealer to find out about available training courses nearest you. ___________ ___________ SAFETY INFORMATION...

  • Page 15: Operation Warnings

    BRP . They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Bombardier ATV dealer. ____________ ___________ SAFETY INFORMATION...
  • Page 16 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17 WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
  • Page 18 WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19 WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate ATVs on public streets, roads or highways.
  • Page 20 WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 21 WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22 WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions, and your experience.
  • Page 23 WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 24 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25 WARNING POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26 WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28 WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29 WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 30 WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 31 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 32 WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground.
  • Page 33 WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35 WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36 WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 37 WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38 WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 39 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Bombardier ATV dealer. Do not install passenger seat or use the racks to carry a passenger.
  • Page 40 WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41 WARNING POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 42: Safety Warning

    SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you should follow. Some may be new to you while others may be common sense or obvious. Irrespective, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.

  • Page 43: Pre-Operation Check

    Correct any problem you may have • Verify if steering operates freely. found before riding. See an autho- • Activate throttle control lever sever- rized Bombardier ATV dealer as nec- al times to ensure it operates freely. essary. It must return to idle position when released.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Working with Your Vehicle Your vehicle can help you perform some LIGHT tasks. A variety of accessories are available from your authorized Bombardier ATV dealer. However, always re- spect the load and capacities of the vehicle. Overloading of the vehicle can over- stress the components and cause failure.

  • Page 46: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 47: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 48: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
  • Page 49 Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 50 Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks.
  • Page 51 Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become “bogged”...
  • Page 52 Obstacles in the “trail” should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de- pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed...
  • Page 53 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle.

  • Page 54: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Bombardier ATV dealer is always willing to help.

  • Page 55: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. ____________ ___________ SAFETY INFORMATION...

  • Page 56: Location Of The Important Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. NOTE: The following illustrations used in this Operator's Guide are a general rep- resentation only.
  • Page 57 vmo2006-013-004_a ____________ ___________ SAFETY INFORMATION...
  • Page 58 Label 1 Label 3 Label 4 Label 2 Label 5 vmo2006-014-002_aen Label 6 ___________ ___________ SAFETY INFORMATION...
  • Page 59 Label 7 Label 8 vmo2006-014-003_a INTERNATIONAL MODELS ONLY ____________ ___________ SAFETY INFORMATION...
  • Page 60 ___________ ___________ SAFETY INFORMATION...

  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 62: How To Identify Your Atv

    These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by BRP. if the engine identifica- tion number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.
  • Page 63 Engine Identification Number Location vmo2006-014-005_a TYPICAL _____________________...

  • Page 64: Compliance Label

    Compliance Label This label indicates vehicle's compliance in many countries. LABEL LOCATION Right front lower tube of the frame All DS250 (between A-arm) USA AND CANADA OTHER COUNTRIES IN THE WORLD ______________________...

  • Page 65: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION Tampering with Noise Control System Is Prohibited! U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

  • Page 66: Emission Requirements

    EMISSION REQUIREMENTS The California Air Resources Board (CARB) requires that your ATV complies with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 67: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. _____________________...
  • Page 68 vmo2006-013-005_a ______________________...

  • Page 69: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ATV. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 70: Parking Brake

    To release mechanism: Squeeze 4) Parking Brake brake lever. Lever lock should auto- Located on right side of handlebar on matically return to its original position. the front brake lever. When applied, Brake lever should return to rest posi- it prevents the vehicle from moving. tion.

  • Page 71: Multi-Function Switch

    WARNING Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated. N: Neutral This position disengages the transmis- sion to allow manual vehicle move- ment or towing. vmo2006-014-055_a F: Forward 1. Headlamp switch 2.
  • Page 72 Engine Start Button WARNING To start engine: depress and hold the Never activate the override button start button, release immediately after while throttle is open as loss of engine is started. control may result, causing severe personal injury or death. Choke Lever Located at bottom of multi-function switch.

  • Page 73: Indicator Lamps

    Key-operated, 2-position switch: OFF, 7) Indicator Lamps vmo2006-013-002_a vmo2006-013-002_b 1. Reverse lamp (red) 2. Neutral lamp (green) 1. Ignition switch 3. Engine temperature (red) Insert key in switch and turn to ON position. To remove key, turn key to Engine Temperature (red) OFF then pull it out.

  • Page 74: Fuel Valve

    WARNING Always stop engine before re- fueling. Open cap slowly. If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspected and/or re- paired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel vmo2006-014-013_a level.

  • Page 75: Rear Brake Pedal

    11) Rear Brake Pedal Located in front of the right footpeg. When pressed down, the rear brake is applied. When released, it should re- turn to its original position. Braking ef- fect is proportional to the force applied on the pedal and to the type and con- dition of the terrain.

  • Page 76: Seat Latch

    The fuse holder is located in the ser- vice compartment underneath the seat. vmo2006-014-017_a 1. Seat latch Seat Installation Insert seat tab into frame hook. vmo2006-014-047_a 1. Fuse holder When seat rests in its position, firmly push seat down to latch. 16) Seat Latch NOTE: A distinctive snap will be felt.
  • Page 77 Do not exceed the rating capacity. See SPECIFICATIONS. An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring har- ness at the rear of vehicle. See an authorized Bombardier ATV distribu- tor/dealer for more details. _____________________...

  • Page 78: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to check their levels. Refer to MAINTE- WARNING NANCE for procedures to replace the Always stop engine before re-...
  • Page 79 Oil Viscosity Oil Level SAE 10W30 or XP-S 10W40 4-stroke CAUTION: Check level frequently oil (P/N 219 700 346) is recommended and refill if necessary. Do not over- for all seasons. fill. Operating the engine with an improper level may severely dam- However, during the hottest days of age engine.

  • Page 80: Gearbox Oil

    Do not mix with other types of oil. vmo2006-014-022_a Gearbox Oil Level COOLANT LEVEL See an authorized Bombardier ATV dis- tributor/dealer. With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir.

  • Page 81: Brake Fluid

    NOTE: A low level may indicate leaks tion of leaks or engine problems. See or worn brake pads. See an autho- an authorized Bombardier ATV dealer. rized Bombardier ATV dealer. To gain access to the radiator, remove front fender access cover (see proce- Handlebar Fluid Reservoirs dure above).

  • Page 82: Battery

    vmo2006-014-032 UNDERNEATH RH REAR FENDER Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. NOTE: Refer to MAINTENANCE for removal and installation procedures. ______________________...

  • Page 83: Break-In Period

    BREAK-IN PERIOD Engine Belt A break-in period of 10 operating hours A new belt requires a break-in period is required before running the vehicle of 50 km (30 mi). Avoid strong accel- at sustained full throttle. eration/deceleration, pulling a load or high speed cruising.

  • Page 84: Operating Instructions

    Correct any problem you may have al times to ensure it operates freely. found before riding. See an autho- It must return to idle position when rized Bombardier ATV dealer as nec- released. essary. • Activate the brake levers and brake pedal to make sure the brakes fully apply.

  • Page 85: Initial Cold Starting

    When the engine is warm, push the Initial Cold Starting choke lever to OFF and release brakes. Insert key in ignition switch and turn to Warm Engine Starting NOTE: Do not forget, place the engine Start the engine as explained above stop switch to RUN position and apply but without the choke.
  • Page 86 NOTE: Engine will stop if any shifting is done at high RPM. Using the Reverse CAUTION: When changing from for- ward to reverse, or vice-versa, al- ways completely stop the vehicle and apply the brake prior to mov- ing the transmission lever. The same procedures as SHIFTING THE TRANSMISSION above apply ex- cept for the following.

  • Page 87: Special Procedures

    – Restart the engine, if the light does gine continues to flood, see an autho- not turn off right after engine start- rized Bombardier ATV dealer. ing, stop engine and disconnect the temperature sensor. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.

  • Page 88: Post-Operation Care

    LUBE (P/N 293 600 016) or an equiv- preparation is required. See an autho- alent. This must be performed at the rized Bombardier ATV dealer for prop- end of each operating day. er procedures. When vehicle is operated in muddy...

  • Page 89: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING If your vehicle is equipped to carry loads with optional racks and/or trail- er hitch approved by BRP , vehicle handling, stability and braking distance will be affected.
  • Page 90 CAUTION: Attaching vehicle at oth- er locations may damage the vehi- cle. Front Location vmo2006-014-063_a FRONT BUMPER STRAP LOCATIONS Rear Location vmo2006-014-064_a REAR BUMPER STRAP LOCATION WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer. ______________________...

  • Page 91: Troubleshooting

    Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Bombardier ATV dealer. 5. Engine compression. – If no pulsating resistance is felt, it suggests a major loss of compression.
  • Page 92 Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. – Check ENGINE OVERHEATING in SPECIAL PROCEDURES. – If overheating persists, contact an authorized Bombardier ATV dealer. 5. Air filter/box plugged or dirty. – Check air filter and clean if necessary. –...
  • Page 93 UNUSUAL ENGINE NOISE 1. Valve adjustment. – Contact an authorized Bombardier ATV dealer. 2. Chain tensioner plugged. – Contact an authorized Bombardier ATV dealer. 3. Timing chain wear. – Contact an authorized Bombardier ATV dealer. 4. CVT contamination – Contact an authorized Bombardier ATV distributor/dealer.

  • Page 94: Specifications

    SPECIFICATIONS VEHICLE MODEL DS250 ENGINE 4 stroke. Single overhead camshaft Type engine, liquid cooled. Number of cylinder Single cylinder Number of valves 4 valves with mechanical lifters (adjustable) Displacement 249.4 cc (15.22 cu. in) Bore 71 mm (2.8 in) Stroke 63 mm (2.5 in) Starting system Electric starter...
  • Page 95 VEHICLE MODEL DS250 ELECTRICAL Magneto generator Type 338 W @ 5000 RPM Ignition type CDI (Capacitor Discharge Ignition) Not adjustable Ignition timing Make Spark plug Type CR8E 0.8 mm (.031 in) Number of spark plug Type Dry type battery Battery Volt 12 volts, 10 Ah (Ampere hour) Starting system...
  • Page 96 VEHICLE MODEL DS250 WHEELS Front AT 10 x 5.5 Size Rear AT 9 x 8 50 N•m Wheel nuts torque (37 lbf•ft) BRAKES Front Hydraulic, 2 discs Rear Hydraulic, 1 disc Parking device RH brake lever includes a parking brake. LOADING CAPACITY 150 kg (330 lb) includes operator, all other Total vehicle load allowed...
  • Page 97 VEHICLE MODEL DS250 LIQUIDS and GREASES SAE 4-stroke mineral-based. API classification SM, SL or SJ or XP-S 5W40 Engine oil type synthetic 4-stroke oil. Refer to OIL VISCOSITY CHART for other grade. Gearbox oil 85W-140 or XP-S chaincase oil Ethylene-glycol/water mix (50% coolant, 50% distilled water).
  • Page 98 ______________________...

  • Page 99: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 100: Maintenance Chart

    Bombardier ATV dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST...
  • Page 101 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 500 KM (310 mi)
  • Page 102 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 500 KM (310 mi)
  • Page 103 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 200 KM (125 mi) (To be performed by an authorized Bombardier ATV dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 500 KM (310 mi)

  • Page 104: General

    The following covers the maintenance items that can be performed by the cus- tomer if desired. Other items found in maintenance chart must be performed by an authorized Bombardier ATV dealer. NOTE: Among other things, this section gives the procedures to replace the liq- uids.

  • Page 105: Engine

    ENGINE Oil Change and Oil Strainer Cleaning Oil is to be replaced and oil strainer cleaned at the same time. Oil change should be done with a warm engine. WARNING The engine oil can be very hot. Wait until engine oil is warm. vmo2006-014-036_a Ensure vehicle is on a level surface.

  • Page 106: Gearbox Oil Replacement

    Clean washer area on engine and drain plug then reinstall plug and torque it to 39 N•m (29 lbf•ft). Refill engine at the proper level with the recommended oil. Refer to SPEC- IFICATIONS for capacity. NOTE: Engine oil quantity is also writ- ten on the dipstick.

  • Page 107: Drive Belt

    Pinch hose between radiator and ther- in the reservoir. mostat housing with a large hose pincher (P/N 529 032 500). Drive Belt See an authorized Bombardier ATV dealer to inspect and/or replace the drive belt. Valve Adjustment See an authorized Bombardier ATV dealer for valves adjustment.

  • Page 108: Spark Arrester

    Insufficient clearance will cause loss of power and possibly damage the valves. Excessive clearance will cause noise. Spark Arrester The muffler must be periodically purged of accumulated carbon. WARNING Never perform this operation im- mediately after the engine has been run because exhaust system is very hot.

  • Page 109: Radiator

    fins. The fins are purposely thin parts to allow effi- cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY. NEVER USE A HIGH PRESSURE WASHER. See an authorized Bombardier ATV dealer to check the performance of the cooling system. vmo2006-013-006_a Air Injection Valve Filter 1.
  • Page 110 Pour cleaning solution (P/N 219 700 341) or an equivalent into a bucket. Put filters in to soak. While filters soaks, clean inside the air injection valve. Rinse filters with warm water until all cleaning solution disappears. NOTE: If air filters are still dirty, replace them with new ones.

  • Page 111: Carburetor

    CARBURETOR See an authorized Bombardier ATV dealer each year to verify and clean the fuel system. _____________________...

  • Page 112: Air Intake System

    AIR INTAKE SYSTEM CAUTION: Never remove or modify Air Filter Cleaning any component in the air box. The engine carburation is calibrated to Air Filter Removal operate specifically with these com- CAUTION: Never remove or modify ponents. Otherwise, engine perfor- any component in the air box.
  • Page 113 Pour cleaning solution (P/N 219 700 341) or an equivalent into a bucket. Put the filter in to soak. While filter soaks, clean inside the air box. Rinse the filter with warm water until all cleaning solution disappears. NOTE: If the air filter foam is still dirty, replace it with a new one.

  • Page 114: Electrical

    ELECTRICAL Apply anti-seize lubricant over spark WARNING plug threads to prevent a possible Unless otherwise informed, al- seizure. ways turn ignition switch to OFF Screw spark plug into cylinder head by before performing any mainte- hand and tighten with a torque wrench nance or repair on electrical sys- and a proper socket.

  • Page 115: Fuse

    WARNING Connect RED (+) cable first then BLACK (-) cable. Always connect RED (+) cable first. Fuse If fuses are damaged, replace them by one of the same rating. CAUTION: Do not use a higher rat- ed fuse as this can cause severe damage.
  • Page 116 Properly reinstall removed parts in the reverse order of their removal. Adjust beam aiming as follows: Turn knob to adjust beam height ori- entation to your convenience. Adjust both headlamps evenly. vmo2006-013-007_b 1. Beam height adjustment Taillight Unscrew lens screws to expose bulb. 1.

  • Page 117: Drive Train

    DRIVE TRAIN Select a level surface and set trans- Drive Chain mission to NEUTRAL. Adjust and lubricate drive chain before each use. Loosen chain tensioner lock bolts and caliper support bolt. WARNING Place ignition switch to OFF before checking, adjusting or lubricating the drive chain.

  • Page 118: Sprocket And Pinion

    Tighten the chain tensioner lock bolts to 50 N•m (37 lbf•ft). CAUTION: Never operate this vehi- cle with the drive chain too loose or vmo2006-014-060_a too tight as severe damage to the 1. Sprocket hub holes 2. Chain tensioner drive components can occur. When the adjustment is done, repeat the above procedure to check the deflection several times at different...

  • Page 119: Wheel

    26 kPa (3.8 PSI) Push and pull the wheels from the upper edge to feel the play. See an authorized Bombardier ATV dealer if Although the tires are specifically de- there is any play. signed for off-road use, a flat may still occur.
  • Page 120 TYPICAL 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts. Using a differ- ent nut could cause damages to the rim. _____________________...

  • Page 121: Steering System

    STEERING SYSTEM Throttle Cable Lubrication The throttle cable must be lubricated with silicone cable lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lu- bricant. Using another lubricant (like water-based lubricant) could cause the throttle lever/cable stick- ing or stiffness.

  • Page 122: Throttle Lever Adjustment

    Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster. Loosen lock nut then turn the adjuster to obtain correct throttle lever free play. NOTE: Measure throttle free play at the tip of throttle lever. Tighten lock nut and reinstall protector. vmo2006-014-052_a 1.

  • Page 123: Suspension

    A. Same length on both sides LH SIDE OF VEHICLE 1. CVT duct 2. Grease fitting Inspection Front and Rear Suspension Inspect shock absorbers for oil leaks and fasteners for tightness. See an authorized Bombardier ATV dealer as necessary. _____________________...
  • Page 124 Swing Arm Check swing arm for distortion, cracks or bending. See an authorized Bombardier ATV dealer if any problem is detected. A-Arms Check A-arms for cracks, bending or other damages. See an authorized Bombardier ATV dealer as necessary. _____________________...

  • Page 125: Brake

    The rear brake is hydraulic and re- quires no adjustment. Inspection WARNING See an authorized Bombardier ATV dealer to repair or replace any components of the brake system. Check the following to keep the brakes in a good operating condition: –...

  • Page 126: Body/Frame

    BODY/FRAME CAUTION: Never clean plastic parts Engine Area with strong detergent, degreasing Check engine area for any damage agent, paint thinner, acetone, etc. and leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or otherwise dam- aged.

  • Page 127: Warranty

    WARRANTY _____________________...

  • Page 128: Brp International Limited Warranty: 2006 Bombardier* Atv

    (as hereinafter defined) at the time of delivery of the 2006 Bombardier ATV product, carry the same warranty as that of the ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner, will render this warranty null and void.

  • Page 129: Products

    BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Bombardier parts without charge for parts and labor, at any authorized Bombardier distributor/dealer.
  • Page 130 YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, any Bombardier ATV dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 131 BOMBARDIER ATV CUSTOMER SERVICE SWITZERLAND TEL : +41 21 318 78 00 2005 Bombardier Recreational Products Inc. All rights reserved. © Registered trademark of Bombardier Recreational Products Inc. or it sub- ® sidiaries. Trademark of Bombardier Inc., used under license. _____________________...

  • Page 132: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
  • Page 133 _____________________...

  • Page 134: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an au- thorized Bombardier ATV dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 135 _____________________...
  • Page 136 _____________________...
  • Page 137 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

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