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MAINTENANCE CHART
The schedule should be adjusted according to operating conditions and use.
NOTE: The chart gives an equivalence between number of hours and months/year. Perform the mainte-
nance operation to whatever time comes first.
IMPORTANT: Intensive use of the ATV, will require greater frequency of inspection and maintenance.
A:
ADJUST
C:
CLEAN
I:
INSPECT
L:
LUBRICATE
R:
REPLACE
PART/TASK
ENGINE
(1)
Engine oil
and filter
Oil reservoir strainer
Engine valves
Engine mounting fasteners
(2)
Air filter
Exhaust system
Spark arrester
Coolant
Cooling system pressure test
Radiator cap pressure test
Radiator
(3)
Clutch
ENGINE MANAGEMENT (EMS)
EMS sensors
EMS fault codes
FUEL SYSTEM
Throttle body
Throttle cable
Fuel lines, fuel rail, connections, check valves
and fuel tank pressure test
Fuel pump pressure
vmr2008-003
Subsection 01 (MAINTENANCE CHART)
10 HOURS OR 30 DAYS OR 400 KM (250 mi)
(The initial maintenance is very important and must not be neglected.)
EVERY 25 HOURS OR 1250 KM (800 mi)
EVERY 50 HOURS OR 2500 KM (1600 mi)
EVERY 100 HOURS OR 5000 KM (3100 mi) OR
1 YEAR
EVERY 200 HOURS OR 10000 KM (6200
mi) OR 2 YEAR
R
R
C
I, A
I, A
I
I
(3)
R
I
I
C
I
I
(4)
R
I
I
I
I
I, C
I, C
(5)
I
I
I
I
I
I, L
I, A,
I, A
L
I
I
I
Section 01 MAINTENANCE
REFER TO
LUBRICATION SYSTEM
CYLINDER HEAD/CYLINDER
ENGINE REMOVAL/NSTALLATION
AIR INTAKE SYSTEM
EXHAUST SYSTEM
COOLING SYSTEM
CLUTCH
ELECTRONIC FUEL INJECTION
ENGINE MANAGEMENT
ELECTRONIC FUEL INJECTION
FUEL TANK/FUEL PUMP
1
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