Table of Contents

Advertisement

Advertisement

Table of Contents
loading

Summary of Contents for Can-Am DS 450 EFI

  • Page 2 In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Products Inc.: Can-Am™ DS 450™ Rotax ® XP-S™...
  • Page 3: Foreword

    FOREWORD Congratulations on your purchase of a WARNING new Can-Am™ ATV. It is backed by the Indicates a hazardous situation BRP warranty and a network of autho- which, if not avoided, could result rized Can-Am dealers ready to provide in death or serious injury.
  • Page 4 FOREWORD change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself. SAFETY This Operator's Guide and the VIDEO should remain with the vehicle when it's sold. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go ..
  • Page 6 TABLE OF CONTENTS FUEL ................. . 62 Recommended Fuel ..
  • Page 7 TECHNICAL GUIDELINES ............118 WARRANTY BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM ATV .. 124 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM ATV .
  • Page 8 TABLE OF CONTENTS _______________...
  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...
  • Page 10: General Precautions

    Since these changes have not been tested by BRP, they may increase the risk of crashes injuries, and they can make the vehicle illegal. See your authorized Can-Am dealer for available accessories for your vehicle. ________ ________ SAFETY INFORMATION...
  • Page 11: Special Safety Messages

    – Never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer for more information. USA and Canada only: to find out about available training course...
  • Page 12 SPECIAL SAFETY MESSAGES WARNING – Using foot protectors instead of footpegs as a resting area during opera- tion may lead to foot protector breakage. Your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident. Never use foot protectors as a resting area.
  • Page 13 SPECIAL SAFETY MESSAGES WARNING – Always be careful when skidding or sliding. Learn to safely control skid- ding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cau- tious in order to reduce the chance of skidding out of control.
  • Page 14: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. _______ ________ SAFETY INFORMATION...
  • Page 15 OPERATION WARNINGS WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 16 OPERATION WARNINGS WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 17 OPERATION WARNINGS WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
  • Page 18 OPERATION WARNINGS WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 19 OPERATION WARNINGS WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 20 OPERATION WARNINGS WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 21 OPERATION WARNINGS WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and oper- ating conditions, and your experience.
  • Page 22 OPERATION WARNINGS WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 23 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 24 OPERATION WARNINGS WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 25 OPERATION WARNINGS WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 26 OPERATION WARNINGS WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op- erator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 27 OPERATION WARNINGS WARNING V00AQQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 28 OPERATION WARNINGS WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 29 OPERATION WARNINGS WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide.
  • Page 30 OPERATION WARNINGS WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground.
  • Page 31 OPERATION WARNINGS WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 32 OPERATION WARNINGS WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 33 OPERATION WARNINGS WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 34 OPERATION WARNINGS WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 35 OPERATION WARNINGS WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 36 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle's limited warranty.
  • Page 37 OPERATION WARNINGS WARNING V02A02Q POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.
  • Page 38 OPERATION WARNINGS WARNING V03M01Q POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.
  • Page 39: Riding The Vehicle

    Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs or a recognized ATV training organization or contact an authorized Can-Am dealer. USA and Canada only: to find out about available training course nearest you, call the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada Safety Council (CSC) at 1 613 739-1535 ext.
  • Page 40: Pre-Ride Inspection

    Correct any problems that you discover to reduce the risk of a breakdown or crash. See an authorized Can-Am dealer if necessary. Before using this vehicle, the operator should always: – Apply parking brake and check if it operates properly.
  • Page 41: Clothing

    RIDING THE VEHICLE Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.
  • Page 42: Recreational Riding

    RIDING THE VEHICLE Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail.
  • Page 43: Design Limitation

    RIDING THE VEHICLE Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
  • Page 44: Riding Techniques

    RIDING THE VEHICLE The same situation may apply if an embedded object causes the front of the vehi- cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so. It is also wise to know the terrain condition on the other side of the hill or bank.
  • Page 45 RIDING THE VEHICLE V00A0UL Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required.
  • Page 46 RIDING THE VEHICLE V00A0VL Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes”...
  • Page 47 RIDING THE VEHICLE When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 48 RIDING THE VEHICLE Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehi- cle to lift from the ground and fall back on you.
  • Page 49 RIDING THE VEHICLE V00A0YL Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...
  • Page 50: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. vmo2009-005-003_en 704901107 vmo2006-005-009_en _______ ________ SAFETY INFORMATION...
  • Page 51: Important On Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. Note: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 52 IMPORTANT ON PRODUCT LABELS DRIVE CHAIN xx mm (x/x") DRIVE CHAIN MUST BE WELL ADJUSTED AND LUBRIC ATED. FREE PL AY IS xx mm (x/x") WITH DRIVER ON VEHICLE. SEE OWNERS MANUAL FOR COMPLETE INSTRUCTIONS. vmo2008-011-088_en LABEL 4 NEVER USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
  • Page 53 IMPORTANT ON PRODUCT LABELS XXXX XXXXX.XXXXXX XXXXXXXXXXXXXX XXXXXXXXX XXXX XXXX vmo2007-002-002 LABEL 7: NOT SHOWN vmo2008-011-090 LABEL 8 While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. ________ ________ SAFETY INFORMATION...
  • Page 54 IMPORTANT ON PRODUCT LABELS _______ ________ SAFETY INFORMATION...
  • Page 55: Vehicle Information

    VEHICLE INFORMATION _______________...
  • Page 56: Controls/Instrument/Equipments

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2009-005-002_b TYPICAL While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. ______________...
  • Page 57: Throttle Lever

    CONTROLS/INSTRUMENT/EQUIPMENTS 1) Throttle Lever When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged. When released, the engine speed should return automatically to idle and the vehicle will gradually slow down. vmo2008-011-002_a 1.
  • Page 58: Parking Brake

    CONTROLS/INSTRUMENT/EQUIPMENTS WARNING Always use the parking brake when the vehicle is not in opera- tion. WARNING Make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, brakes vmo2008-011-004_a that are caused to drag by a con- 1.
  • Page 59: Multifunction Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS Headlights Switch vmo2008-011-006_a PARKING BRAKE POSITIONS NOTICE Parking brake position can vary depending on brake pads wear. Ensure when the parking vmo2008-011-008_a brake is applied that the vehicle HEADLIGHTS SWITCH FUNCTIONS 1. Headlights switch stays securely in place. 2. Low beam 3.
  • Page 60: Ignition Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS Note: While engine can be stopped by turning ignition key OFF, we recom- mend the engine be stopped by the engine stop switch. vmo2008-011-027_a IGNITION SWITCH POSITIONS 1. OFF 2. ON “with headlights” 3. ON “without headlights” Insert key in switch and turn to the de- sired position.
  • Page 61: Indicator Lamps

    TROUBLESHOOTING sec- tion or contact an authorized Can-Am dealer. Lamp blinks: Engine is under a protection mode (limp home), contact an authorized Can-Am vmo2009-005-006 dealer. WARNING Low fuel level. There is approxi- mately 2.5 L (0.6 U.S. gal) of fuel Always operate vehicle with tether left in fuel tank.
  • Page 62: Gearshift Pedal

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-011-012_a 1. Rear brake pedal vmo2008-011-029_a Note: Braking effect is proportional to 1. Tool kit the force applied on the lever and to the type and condition of the terrain. The tool kit contains tools for basic maintenance. 10) Gearshift Pedal 12) Seat Latch Located underneath rear end of seat.
  • Page 63 CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-011-030_a 1. Seat latch Seat Installation Insert seat front upper slot into coolant tank hook, then make sure seat middle tab is well engaged. When seat rests in its position, firmly push seat down to latch. Note: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latch- ing.
  • Page 64: Fuel

    FUEL Recommended Fuel Use premium unleaded gasoline, avail- able from most service stations or oxy- genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number. OCTANE NUMBER vmo2008-011-106_a Inside North...
  • Page 65: Operating Instructions

    Note: The 10-hour inspection is at the expense of the vehicle owner. We suggest that after the first 10 hours or 400 km (250 mi) of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am MAINTENANCE IN- dealer. Refer to FORMATION section.
  • Page 66: Shifting The Transmission

    OPERATING INSTRUCTIONS Press and hold engine start button until One full stroke of the pedal shifts the engine starts. transmission to the next higher or low- er gear in the shifting sequence. The pedal should automatically return to its original position. To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke.
  • Page 67 OPERATING INSTRUCTIONS WARNING Always use the clutch lever when shifting gears. vmo2008-011-001_b Apply the parking brake. vmo2008-011-019_d Set engine stop switch to OFF posi- tion. vmo2008-011-006_a Depress and hold clutch lever. vmo2008-011-009_c Turn ignition key to OFF position and re- move key.
  • Page 68: Post-Operation Care

    Should the vehicle become immersed, it will be necessary to take it to an au- Post-Operation Care thorized Can-Am dealer as soon as pos- When vehicle is used in salt-water en- sible. NEVER START THE ENGINE! vironment, rinsing the vehicle with...
  • Page 69: Tune Your Ride

    TUNE YOUR RIDE 4. Adjust track width by putting the WARNING desired amount of spacers be- Suspension, steering angle and tween rear axle flange and wheel track width adjustment could af- hub (inner side of wheel hub). Re- fect vehicle handling and are inter- TRACK WIDTH SPACER fer to the related.
  • Page 70: Caster Adjustment

    TUNE YOUR RIDE er angle is set, a greater force is re- WARNING quired to steer the vehicle than with a Always install all 4 spacers on lower angle. each axle side. The spacers not in- The front knuckles caster angle is fac- stalled on inner side of wheel hub tory preset at 6°...
  • Page 71: Suspension Adjustments Guideline

    TUNE YOUR RIDE 4. Adjust the desired amount of Caster Adjustment Shim shims, from side to side of the up- Arrangement (RH) per suspension arm bearing hous- SHIMS AT POSITION CASTER ings, taking care to keep the total amount of shims across each bear- ANGLE ing housing.
  • Page 72: Front Suspension Adjustments

    TUNE YOUR RIDE Front Suspension Adjustments Spring Preload Shorten the spring for a firmer ride and rough trail condition. Lengthen the spring for a softer ride and smooth trail condition. vmo2008-021-004_a 1. Compression adjuster (flat screwdriver) Turning it clockwise (H) increases shock damping action (stiffer).
  • Page 73: Rear Suspension Adjustments

    TUNE YOUR RIDE vmo2008-011-075_a ALL MODELS vmo2008-011-079_a 1. Rebound adjuster (flat screwdriver) A. Spring length Turning it clockwise (H) increases Compression Damping shock damping action (stiffer). Use a flat screwdriver to adjust it. Turning it counterclockwise (S) de- creases shock damping action (softer). Rear Suspension Adjustments Spring Preload...
  • Page 74: Front Suspension Factory Settings

    TUNE YOUR RIDE FRONT SUSPENSION FACTORY SETTINGS DS 450: Spring 282 mm (11.1 in) preload DS 450 X xc: 269 mm (10.6 in) Compression DS 450: 9 clicks damping DS 450 X xc: 10 clicks (low speed) Compression DS 450 X xc: vmo2008-011-077_a damping 1/2 of a turn...
  • Page 75: Vehicle Transportation

    VEHICLE TRANSPORTATION While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. When transporting a vehicle, secure vehicle to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended.
  • Page 76 VEHICLE TRANSPORTATION vmo2008-011-098_a REAR LOCATION NOTICE Attaching vehicle at other locations may damage the vehicle. WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer. ______________...
  • Page 77: Maintenance Information

    MAINTENANCE INFORMATION _______________...
  • Page 78: Maintenance Schedule

    If not, see your authorized Can-Am dealer. Other important items in the maintenance schedule that are more difficult and re- quire special tools are best performed by your authorized Can-Am dealer. WARNING Turn off the engine and follow these maintenance procedures when per- forming maintenance.
  • Page 79 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM A: ADJUST C: CLEAN 50 H OR 2500 KM I: INSPECT 100 H OR 1 YEAR OR 5000 KM L: LUBRICATE R: REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK...
  • Page 80 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM A: ADJUST C: CLEAN 50 H OR 2500 KM I: INSPECT 100 H OR 1 YEAR OR 5000 KM L: LUBRICATE R: REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK...
  • Page 81 Brake fluid (10) Customer (10) Brake fluid replacement Brake pads Dealer or any brake system repairs Brake discs Customer must be performed by an authorized Can-Am dealer. Brake hoses Customer (11) Inspect at every ride. Brake line fittings (11) Customer _______________...
  • Page 82 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM A: ADJUST C: CLEAN 50 H OR 2500 KM I: INSPECT 100 H OR 1 YEAR OR 5000 KM L: LUBRICATE R: REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK...
  • Page 83: 5-Hour Engine Oil And Filter Replacement

    MAINTENANCE SCHEDULE 5-Hour Engine Oil and Filter Replacement The Can-Am DS 450/DS 450 X xc is the most advanced sport ATV and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain the DS 450/DS 450 X xc at the highest level of performance, change the engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever comes first).
  • Page 84: Maintenance Procedures

    With vehicle on a level surface, start synthetic oil, synthetic blend oil engine and let it running at idle, around or oil additives in Can-Am ATV wet 1 minute, then stop engine. Check oil clutch equipped vehicles. There is level as follows: no known equivalent on the mar- 1.
  • Page 85 MAINTENANCE PROCEDURES CAUTION The engine oil can be very hot. Wait until engine oil is warm. Oil Drainage vmo2008-011-014_a 1. Engine oil tank cap vmo2008-011-040_a LH SIDE OF VEHICLE 1. Oil filter vmo2008-011-105_a 1. Oil tank drain plug 2. Engine drain plug Clean drain plugs area.
  • Page 86 MAINTENANCE PROCEDURES Remove bolts retaining oil tank outlet Carefully reinstall all previously re- fitting. moved parts. NOTICE Take care not to damage O-ring while inserting outlet fitting into oil tank. Apply oil on O-ring to ease installation. vmo2008-011-066_a LH SIDE OF VEHICLE 1.
  • Page 87: Engine Coolant

    MAINTENANCE PROCEDURES Engine Coolant Remove the oil filter and replace by a new one. Engine Coolant Level Note: Check and change the O-ring, if necessary. WARNING Check coolant level with engine cold. Never add coolant in cooling system when engine is hot. Note: While checking the coolant lev- el, visually inspect engine area for leaks.
  • Page 88 MAINTENANCE PROCEDURES To remove access cover, proceed as Gently pull cover rearward to remove. follows. Remove seat. vmo2008-011-033_b vmo2009-023-002_c Remove filler cap. 1. Seat latch With vehicle on a level surface, liquid Remove fuel tank cap. is at a proper level when seen through reservoir cap hole.
  • Page 89 See an au- Note: It is not necessary to remove thorized Can-Am dealer. drain plug. Recommended Engine Coolant Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi- cally for internal combustion aluminum engines.
  • Page 90 MAINTENANCE PROCEDURES Run engine at idle with the coolant tank cap off. Slowly add additional coolant if necessary. Do not overfill. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. vmo2008-011-042_b LH SIDE OF ENGINE 1.
  • Page 91: Air Filter

    MAINTENANCE PROCEDURES Air Filter Air Filter Removal NOTICE Never remove or modify any component in the air filter hous- ing. Always use genuine parts or suitable equivalents when replacing air filter. The engine is calibrated to operate specifically with these com- ponents.
  • Page 92: Muffler Spark Arrester

    MAINTENANCE PROCEDURES WARNING Never perform this operation im- mediately after the engine has been running because exhaust system is very hot. Remove the spark arrester from the muffler. vmo2008-011-020_a 1. Air filter housing 2. Drain tube 3. Clamp Note: If vehicle is used in dusty areas, inspect more frequently than specified MAINTENANCE SCHEDULE If liquid or deposits are found, squeeze...
  • Page 93: Radiator

    Radiator Inspection procedure. Inspect radiator and hoses for leaks or Radiator any damage. See an authorized Can-Am dealer to Radiator Cleaning check the performance of the cooling Inspect radiating fins. They must be system. clean, free of mud, dirt, leaves and any...
  • Page 94: Clutch

    Loosen cable adjuster lock nut. ed, it means that the clutch plates have worn. Therefore, it is strong- ly recommended to take the vehicle to an authorized Can-Am dealer for clutch plates inspection. ______________...
  • Page 95 MAINTENANCE PROCEDURES Loosen cable adjuster lock nut. Loosen clutch cable adjuster to provide maximum free play. 529035081 CLUTCH ADJUSTMENT WRENCH vmo2008-011-064_b TYPICAL 1. Cable adjuster vmo2008-011-071_a Remove clutch cover access plug. 1. Lock nut Hold adjustment screw using a flat screwdriver, then loosen lock nut counterclockwise.
  • Page 96: Throttle Cable

    MAINTENANCE PROCEDURES Hold adjustment screw using the flat screwdriver, then tighten lock nut clockwise using the clutch adjustment wrench. vmo2008-011-042_c 1. Access plug Properly adjust clutch lever. Refer to ADJUSTMENT AT CLUTCH LEVER vmo2008-011-085_b above. 1. Screwdriver 2. Clutch adjustment wrench Throttle Cable To confirm proper adjustment, gently push on adjustment screw using a fin-...
  • Page 97 MAINTENANCE PROCEDURES vmo2008-011-101_a vmo2008-011-001_d LH SIDE OF ENGINE 1. Remove screws 1. Remove screw 2. Cover Remove cable from throttle lever. 3. Throttle body Install the cable luber tool (P/N 529 035 738) or an equivalent on the cable. vmo2008-011-108_a Remove the throttle body side cover.
  • Page 98: Throttle Lever

    MAINTENANCE PROCEDURES WARNING Always wear eye protection and gloves when you lubricate a cable. Note: Place a rag around the cable lu- ber to prevent the lubricant to splash. Put the lubricant until it passes through the cable. vmo2008-011-072_a 1. Rubber protector Loosen lock nut then turn the adjuster to obtain correct throttle lever free play.
  • Page 99: Spark Plugs

    MAINTENANCE PROCEDURES vmo2008-011-083_a 1. Spark plugs vmo2008-011-001_c Spark Plugs Installation 1. Throttle lever Prior to installation, make sure that A. 2 to 4 mm (5/64 to 5/32 in) contact surfaces of cylinder head and Spark Plugs spark plugs are free of grime. Using a feeler gauge, set spark plugs Spark Plugs Removal gap between 0.7 to 0.8 mm (0.028 to...
  • Page 100: Fuses

    MAINTENANCE PROCEDURES NOTICE Do not use a higher rated WARNING fuse as this can cause severe dam- Always respect this order for dis- age. assembly; disconnect BLACK (–) cable first. To remove fuse from holder, pull fuse out. Check if filament is melted. Remove bolts retaining battery holder and rack.
  • Page 101: Lights

    MAINTENANCE PROCEDURES Lights Beam Aiming Adjustment To adjust beam, proceed as follows. 1. Loosen the bolts shown on the fol- lowing illustrations but do not re- move them. vmo2008-011-081_a FUSES DESCRIPTION 1. Main (20 A) 2. Spare (20 A) 3. Charging (20 A) Fuses on LH Side of Engine mmr2009-005-001_a vmo2008-011-037_a...
  • Page 102 MAINTENANCE PROCEDURES Headlights Bulbs Replacement NOTICE Never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. Note: Concerning the following illus- trations, the headlight housing has been removed from the vehicle for a...
  • Page 103: Indicator Lamps

    MAINTENANCE PROCEDURES vmo2008-011-049_a 1. Screws Push bulb in and hold while turning counterclockwise to release. Install the new bulb by pushing it in V02A0FY while turning clockwise. 1. Tabs Indicator Lamps For installation, reverse the removal procedure. Indicator Lamps Bulbs replacement Remove fuel tank cap.
  • Page 104: Drive Chain Slider

    MAINTENANCE SCHEDULE see the sprocket hub and into eccentric axle housing. Replace the drive chain slider when it is worn. See an authorized Can-Am dealer for replacement. Drive Chain Sprockets Drive Chain Sprockets Inspection Check the sprockets for distortion. ______________...
  • Page 105: Tires/Wheels

    MAINTENANCE PROCEDURES FRONT REAR TIRE PRESSURE Up to MAXIMUM 48 kPa (7 PSI) 100 kg MINIMUM 34.5 kPa (5 PSI) (220 lb) Although the tires are specifically de- signed for off-road use, a flat may still occur. Therefore, it is recommended to carry a tire pump and a repair kit.
  • Page 106: Front Wheel Bearings

    Front Wheel Bearings Front Wheel Bearings Inspection Push and pull the wheels from the up- per edge to feel the play. See an autho- rized Can-Am dealer if there is any play. Rear Axle vmo2008-011-103 DISC PROTECTOR Rear Axle Inspection...
  • Page 107 (cracks, dents, excessive play or cor- rosion pin-holes). If one of these dam- ages is detected DO NOT USE THE VEHICLE AND SEE AN AUTHO- RIZED CAN-AM DEALER. WARNING Never ride a vehicle with a defec- vmo2008-011-055_a tive suspension parts.
  • Page 108: Brakes

    Note: A low level may indicate leaks Check for cracks, tears etc. Replace if or worn brake pads. See an authorized damaged. Can-Am dealer. Rear Brake Fluid Reservoir Front Brake Fluid Reservoir With vehicle on a level surface, check Turn steering in the straight-ahead po- brake fluid in reservoir for proper level.
  • Page 109: Body

    1 mm (.040 in) RIGHT POSITION Discs thickness 3.5 mm (.138 in) Maximum discs 0.2 mm (.008 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the brake system. vmo2009-005-010_a WARNING WRONG POSITION The brake fluid replacement or...
  • Page 110: Frame

    Never clean plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc. Seat Latch Remove seat and check latch mecha- nism. See an authorized Can-Am deal- er for parts replacement if damaged. Frame Frame Inspection Check frame for cracks or other dam- age.
  • Page 111: Technical Information

    TECHNICAL INFORMATION ______________...
  • Page 112: Vehicle Identification

    These numbers are required by the authorized Can-Am dealer to com- plete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (E.I.N.) or vehicle identification number (V.I.N.)
  • Page 113: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control System is Prohibited! U.S. Federal law and Canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair or replacement of any device or ele-...
  • Page 114: Specifications

    SPECIFICATIONS MODEL DS 450/DS 450 X XC ENGINE BRP Rotax, 4-stroke. Double overhead Type camshaft engine, chain drive Number of cylinder Number of valves Displacement 449.3 cc (27.42 cu. in) Bore 97 mm (3.82 in) Stroke 60.8 mm (2.44 in) Compression ratio 11.8:1 Dry sump lubrication (lubrication of engine...
  • Page 115 SPECIFICATIONS MODEL DS 450/DS 450 X XC ELECTRICAL Make Denso Magneto generator Type 250 W @ 6000 RPM Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 10 200 NGK (apply heat-sink paste P12 Make (P/N 420 897 186) on spark plug threads) Spark plug Type DCPR9E...
  • Page 116 SPECIFICATIONS MODEL DS 450/DS 450 X XC TIRES Front Pressure (up to 48 kPa (7 PSI) maximum 100 kg (220 lb)) 34.5 kPa (5 PSI) minimum Rear Front 21 x 7R-10 Size Rear 20 x 10R-9 WHEELS DS 450: 10 x 5.5 Front DS 450 X xc: 10 X 5 Size...
  • Page 117 132 mm (5.2 in) FLUIDS XP-S 5W 40 synthetic oil. Do not use other synthetic oil, synthetic blend oil or additive in Engine oil type Can-Am ATV wet clutch equipped vehicles. ENGINE OIL MAINTENANCE Refer to INFORMATION section for more details.
  • Page 118 SPECIFICATIONS ______________...
  • Page 119: Troubleshooting

    TROUBLESHOOTING ______________...
  • Page 120: Technical Guidelines

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.
  • Page 121 – Clean radiator fins, Refer to RADIATOR in MAINTENANCE INFORMATION. 3. Cooling fan inoperative. – Check cooling fan fuse, refer to MAINTENANCE INFORMATION. If fan does not work and fuse is good, contact an authorized Can-Am dealer. ENGINE BACKFIRE 1. Faulty spark plugs (carbon accumulation).
  • Page 122 TECHNICAL GUIDELINES ENGINE BACKFIRE (cont’d) 2. Exhaust system leakage. – Contact an authorized Can-Am dealer. 3. Engine is running too hot. – Refer to ENGINE LACKS ACCELERATION OR POWER. ENGINE MISFIRE 1. Fouled/damaged/worn spark plugs. – Clean/verify spark plugs and heat range. Replace as required.
  • Page 123 – Refer to ENGINE OVERHEATS. 2. Low or high battery voltage. – Check battery voltage and charging system. – Contact an authorized Can-Am dealer. CHECK ENGINE INDICATOR LAMP FLASHES 1. Engine is under a protection mode (limp home). – Contact an authorized Can-Am dealer.
  • Page 124 TECHNICAL GUIDELINES ______________...
  • Page 125: Warranty

    WARRANTY ______________...
  • Page 126: Brp Limited Warranty Usa And Canada: 2009 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. This limited warranty will become null and void if: (i) the ATV was used for racing or any other competitive activity, at any point, even by a previous owner;...
  • Page 127 SIX (6) CONSECUTIVE MONTHS, for private use or commercial use owners. The emission-related components included in the chart below that are installed on EPA certified Can-Am ATVs registered in the USA are covered for thirty (30) consecutive months. EMISSION-RELATED COMPONENTS...
  • Page 128 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred ("BRP dealer");...
  • Page 129 A GPS receiver may be supplied by BRP as standard equipment on certain 2009 Can-Am ATV's. The GPS receiver is covered by the limited warranty issued by the GPS receiver’s manufacturer and is not covered by this limited warranty. Please...
  • Page 130 BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM 10) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner.
  • Page 131: Brp International Limited Warranty: 2009 Can-Am Tm Atv

    YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, any Can-Am dealer nor any other person has been autho- rised to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 132 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first own- er from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 133 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service; or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 134 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact BRP by writing to us at the address listed below.
  • Page 135: Brp Limited Warranty For The European Economic Area: 2009 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the ATV.
  • Page 136 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period under the conditions described herein.
  • Page 138 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009 CAN-AM 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the authorized Distributor/Dealer's service manager or owner.
  • Page 139: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, services and offers, please let us know by writing to the address below.
  • Page 140: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an autho- rized Can-Am dealer. We will ask you to provide your name, address, phone num- ber, the vehicle identification number and the date it was stolen.
  • Page 141 CHANGE OF ADDRESS/OWNERSHIP CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number Vehicle Identification Number (V.I.N.) OLD ADDRESS NAME OR PREVIOUS OWNER: STREET CITY STATE/PROVINCE ZIP/POSTAL CODE COUNTRY TELEPHONE NEW ADDRESS NAME OR NEW OWNER: STREET CITY STATE/PROVINCE ZIP/POSTAL CODE COUNTRY TELEPHONE...
  • Page 142 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 143 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

This manual is also suitable for:

Ds 450 efi x xc

Table of Contents