Can-Am DS 90 Operator's Manual
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Can-Am DS 90 Operator's Manual

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  • Page 1 2 1 9 0 0 0 6 3 7...
  • Page 2 The following trademarks are the property of Bombardier Recreational Products Inc.: Can-Am™ DS 70™ DS 90™ XPS™ vmo2010-003 en DM ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2009 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

  • Page 3: Foreword

    6 or older under adult supervision, of a new vehicle with the various ve- or by an operator age 16 or older. hicle controls, maintenance and safe – DS 90™ and DS 90 X vehicles are a operating instructions. It is indispens- Y-10+ category and should be used able for the proper use of the product.

  • Page 4: Notice To Parents

    For safety and training infor- mation, contact an authorized Notice to Parents Can-Am dealer or call the Spe- cialty Vehicle Institute of Amer- Review this Operator’s Guide with any ica (SVIA) at 1 800 887-2887 or vehicle's user.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before You Go ..
  • Page 6 Mechanical Brakes (DS 70/DS 90) ..........95...
  • Page 7 TROUBLESHOOTING GUIDELINES ......... .. 110 WARRANTY BRP LIMITED WARRANTY USA AND CANADA: 2010 CAN-AM ATV .. 114 BRP INTERNATIONAL LIMITED WARRANTY: 2010 CAN-AM ATV .
  • Page 8 TABLE OF CONTENTS _______________...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    – Never run the vehicle outdoors make the vehicle illegal. where engine exhaust can be drawn See your authorized Can-Am dealer for into a building through openings available accessories for your vehicle. such as windows and doors.

  • Page 11: Special Safety Messages

    6 or older under adult supervision, or by an operator age 16 or older. – Always follow this age recommendation: DS 90 and DS 90 X vehicles should be used by children age 10 or older under adult supervision, or by an operator age 16 or older.
  • Page 12 All operators should receive training from a certified instructor. FOR MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Can-Am dealer to find out about available training courses nearest you. USA and Canada only: call the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada Safety Council (CSC) at 1 613 739-1535.

  • Page 13: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Guide. For more information about the training course, contact an authorized Can-Am dealer. ________ ________ SAFETY INFORMATION...
  • Page 14 DS 70 vehicle should be used by children age 6 or older under adult supervi- sion, or by an operator age 16 or older. DS 90 and DS 90 X vehicles should be used by children age 10 or older under adult supervision, or by an operator age 16 or older.
  • Page 15 OPERATION WARNINGS WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 16 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
  • Page 17 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 18 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 19 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 20 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and oper- ating conditions, and your experience.
  • Page 21 OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 22 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 23 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 24 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 25 OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op- erator’s Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 26 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 27 OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator’s Guide. Always check the terrain carefully before you start up any hill.
  • Page 28 OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator’s Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 29 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator’s Guide on level ground.
  • Page 30 OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 31 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 32 OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 33 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator’s Guide.
  • Page 34 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 35 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. NEVER install passenger seat or use the racks to carry a passenger.
  • Page 36 OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never load cargo on this vehicle. Never tow cargo or another vehicle with this vehicle.
  • Page 37 OPERATION WARNINGS WARNING POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. ________ ________ SAFETY INFORMATION...

  • Page 38: Riding The Vehicle

    Information in this Operator’s Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs, a recognized ATV training organization or contact an authorized Can-Am dealer. USA and Canada only: To find out about available training course, call the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada safety Council (CSC) at 1 613 739-1535.

  • Page 39: Pre-Ride Inspection

    – Check for oil leaks on the engine, transmission and the drive system compo- nents. – Check brake system for fluid leaks (DS 90 X ). – Ensure fuel valve is in fully open position (ON). – Ensure seat and front storage compartment are properly latched.

  • Page 40: Carrying Passenger

    RIDING THE VEHICLE clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, anti-fogging goggles or sun glasses may be required. Sun glasses should only be worn during the daytime. Different colored lenses available for goggles or glasses help you distinguish terrain variations.

  • Page 41: Recreational Riding

    RIDING THE VEHICLE Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail.

  • Page 42: Off-Highway Operation

    RIDING THE VEHICLE Off-Highway Operation The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
  • Page 43 RIDING THE VEHICLE Downhill Driving This vehicle can climb steeper slopes that it can descend safely. Therefore, it is es- sential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “toboggan“ the ve- hicle.

  • Page 44: Riding Techniques

    RIDING THE VEHICLE While doing so in low risk driving situations you will test for grip level and keep yourself alerted to how the vehicle reacts to your control inputs. Always keep brake pedal, footrests, floor boards, brake and throttle levers free of snow and ice. Frequently wipe snow off seat, handgrips, head and tail lamps.
  • Page 45 RIDING THE VEHICLE Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting“ or riding in a crouched position will often be required.
  • Page 46 RIDING THE VEHICLE Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes“...
  • Page 47 RIDING THE VEHICLE When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 48 RIDING THE VEHICLE Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehi- cle to lift from the ground and fall back on you.
  • Page 49 RIDING THE VEHICLE Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast“ down the slope using solely engine compression or in neutral gear. Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle.
  • Page 50 RIDING THE VEHICLE While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. _______ ________ SAFETY INFORMATION...

  • Page 51: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS Hang Tag This vehicle comes with a hang tag containing important information. vmo2010-003-003_en TYPICAL vmo2006-005-009_en ________ ________ SAFETY INFORMATION...

  • Page 52: Vehicle Safety Labels

    The safety labels on your vehicle should be considered permanent parts of the ve- hicle. If missing or damaged, they can be replaced free of charge. See an autho- rized Can-Am dealer. NOTE: The following illustrations used in this Operator’s Guide are a general rep- resentation only.
  • Page 53 IMPORTANT ON-PRODUCT LABELS vmo2009-004-002_en LABEL 3: DS 70 vmo2009-003-004_en LABEL 1 vmo2010-003-004_en LABEL 3: DS 90/DS 90 X LABEL 2 vmo2008-008-002_aen LABEL 4: TYPICAL ________ ________ SAFETY INFORMATION...
  • Page 54 IMPORTANT ON-PRODUCT LABELS vmo2010-001-102 LABEL 5 vmo2008-011-090 LABEL 6 _______ ________ SAFETY INFORMATION...

  • Page 55: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 56: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT vmo2010-003-101_a TYPICAL ______________...

  • Page 57: Throttle Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT 2) Speed Limiter Screw NOTE: This section gives basic func- tions of the various controls of your The speed limiter screw is located on vehicle. For more details on how to the RH side of the handlebar. operate one control in conjunction with This vehicle is equipped with an ad- OPERATING IN- some others, refer to...

  • Page 58: Rh Brake Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT SPEED DS 90 AND DS 70 SETTING DS 90 X Factory 16 km/h 24 km/h limited (10 MPH) (15 MPH) speed Maximum 24 km/h 48 km/h unrestricted (15 MPH) (30 MPH) speed WARNING vmo2008-020-005_a TYPICAL Adults should always limit the ma- 1.

  • Page 59: Transmission Lever

    Brake lever is now com- pressed and applying brake(s). 6) Transmission Lever DS 70 and DS 90 The transmission lever is located on the RH side of the vehicle near engine. A 3-position lever. NOTICE...

  • Page 60: Multifunction Switch

    CONTROLS/INSTRUMENTS/EQUIPMENT R: Reverse This allows the vehicle to go backward. 7) Multifunction Switch The multifunction switch is located on the LH side of the handlebar. The controls located on this multifunc- tion switch are: vmo2008-008-018_a TRANSMISSION LEVER PATTERN 1. Transmission lever 2.
  • Page 61 CONTROLS/INSTRUMENTS/EQUIPMENT Choke Lever This device features a variable lever to ease engine cold start. Position OFF is for normal use with a warm engine. vmo2009-004-005_b 1. Engine stop switch 2. OFF position 3. ON position Engine Start Button To start engine, place the engine stop switch to ON position.

  • Page 62: Indicator Lamps

    CONTROLS/INSTRUMENTS/EQUIPMENT 8) Indicator Lamps The indicator lamps are located in the middle of the handlebar. vmo2008-008-012_a IGNITION SWITCH 1. OFF position 2. ON position Insert key in switch and turn to ON po- vmo2008-008-019_a sition. To remove key, turn key to OFF TYPICAL 1.

  • Page 63: Seat Latch Knob

    CONTROLS/INSTRUMENTS/EQUIPMENT 11) Seat Latch Knob Located underneath rear fender, near rear bumper. It allows the removal of seat to give access to engine compart- ment. Pull knob to release seat. vmo2008-008-014_a LH SIDE OF VEHICLE 1. Align this pointer toward the desired position NOTICE Improper opening of fuel...

  • Page 64: Tool Kit

    CONTROLS/INSTRUMENTS/EQUIPMENT vmo2008-008-043_a vmo2008-008-022_a 1. Hooks TYPICAL 1. Front storage compartment WARNING 2. Cover latch Make sure seat is securely latched To open storage compartment cover, before riding. gently pull and hold latch while lifting cover. 12) Tool Kit Located underneath the seat in engine compartment, the tool kit contains tools for basic maintenance.
  • Page 65 CONTROLS/INSTRUMENTS/EQUIPMENT WARNING When engine is running, always engage the NEUTRAL position on the transmission lever and ap- ply parking brake before opening cover. Never leave any heavy or loose breakable objects in the stor- age compartment. Always latch cover before riding. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious...

  • Page 66: Fuel

    FUEL Recommended Fuel 2. Do not allow anyone to remain seated on the vehicle while filling. Use unleaded gasoline available from most service stations or oxygenated 3. Unscrew fuel tank cap counter- fuel containing a maximum total of clockwise to remove. 10% of ethanol or methanol.

  • Page 67: Operating Instructions

    10-Hour Inspection We suggest that after the first 10 hours or 30 days of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. Re- MAINTENANCE INFORMATION fer to section NOTE: The 10-hour inspection is at the expense of the vehicle owner.
  • Page 68 OPERATING INSTRUCTIONS vmo2008-020-003_a TYPICAL vmo2009-004-006_a 1. Throttle lever 2. To accelerate FULL CHOKE POSITION 3. To decelerate Press and hold LH brake lever. Release the engine start button imme- Press the engine start button and hold diately when engine has started. until engine starts.

  • Page 69: Stopping The Engine

    OPERATING INSTRUCTIONS Stopping the Engine Warm Engine Starting Start the engine as explained above WARNING but without any choke. If the engine will not start after two 5-second at- Avoid parking on a slope. tempts with the electric starter, adjust choke lever in half way position.

  • Page 70: Tune Your Ride

    WARNING Left and right front shock adjust- vmo2008-008-029_a ment must always be set at the DS 70/DS 90 — FRONT SUSPENSION 1. Front spring same position. Never adjust one 2. Turn adjusting cam shock only. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
  • Page 71 TUNE YOUR RIDE vmo2008-008-030_a DS 70/DS 90 — REAR SUSPENSION 1. Rear spring 2. Turn adjusting cam vmo2008-020-011_a DS 90 X — REAR SUSPENSION 1. Rear spring 2. Loosen locking ring 3. Turn adjustment ring _______________...

  • Page 72: Vehicle Transportation

    We recommend that you carry the vehicle in its nor- mal operating position (on all four vmo2008-020-012_a wheels). DS 90 X — FRONT ATTACHMENT LOCATION Remember to: – Place the fuel valve to OFF position. vmo2008-008-026_a – Apply the parking brake.
  • Page 73 VEHICLE TRANSPORTATION WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. _______________...
  • Page 74 VEHICLE TRANSPORTATION ______________...

  • Page 75: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 76: Maintenance Schedule

    MAINTENANCE SCHEDULE Maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. WARNING Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate.
  • Page 77 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART Initial inspection 10 HOURS or 30 days A: Adjust WEEKLY C: Clean I: Inspect MONTHLY L: Lubricate ONCE A YEAR or every 100 hours R: Replace To be performed by PART/TASK LEGEND FUEL SYSTEM Fuel lines and connections Dealer Fuel filter Dealer...
  • Page 78 CVT air inlet/outlet ducts Customer GEARBOX Gearbox oil Dealer (4) Replace every 2 years or 200 hours. STEERING SYSTEM Handlebar fasteners Dealer Steering knuckles (DS 70/DS 90) L Customer (5) Lubricate every 6 months. Steering shaft Dealer Steering system Dealer SUSPENSION —...
  • Page 79 To be performed by PART/TASK LEGEND BRAKES Dealer/ (1) Pre-ride inspection item. Brake fluid (DS 90 X) (1) (7) Customer (4) Replace every 2 years or 200 hours. (7) Brake fluid replacement or any brake system repairs must be performed...

  • Page 80: 10-Hour Inspection

    10-HOUR INSPECTION We suggest that after the first 10 hours or 30 days of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. The initial mainte- nance is very important and must not be neglected. NOTE: The 10-hour inspection is at the expense of the vehicle owner.

  • Page 81: Maintenance Procedures

    If not, see your authorized Can-Am dealer. Other important items in the mainte- nance schedule that are more difficult and require special tools are best per- formed by your authorized Can-Am dealer. vmo2008-008-021_a WARNING TYPICAL — RH SIDE OF ENGINE 1.
  • Page 82 MAINTENANCE PROCEDURES Properly tighten dipstick. Engine Oil Change Oil change should be done with a warm Recommended Engine Oil engine. For the summer season, use XPS SUMMER GRADE OIL (P/N 293 600 CAUTION The engine oil can 121). be very hot. Wait until engine oil is For the winter season, use XPS WIN- warm.

  • Page 83: Air Filter

    MAINTENANCE PROCEDURES vmo2006-014-037_a TYPICAL 1. Cover vmo2008-008-044_a 2. O-ring LH SIDE OF ENGINE 3. Spring 1. Drain plug 4. Strainer Allow enough time for oil to flow out of Wipe off any oil spillage on engine. engine. Reinstall oil strainer, spring and O-ring. Remove oil strainer and spring for Torque 42 N•m ±...
  • Page 84 MAINTENANCE PROCEDURES Air filter maintenance should be ad- Remove air filter from housing. justed according to riding conditions. Air filter maintenance must be in- creased in frequency for the following dusty conditions: – Riding on dry sand – Riding on dry dirt covered surfaces –...

  • Page 85: Air Filter Housing

    MAINTENANCE PROCEDURES NOTICE Engine performance NOTE: If vehicle is used in dusty area, degradation or severe damages can inspect more frequently than specified MAINTENANCE SCHEDULE occur if the air filter is not properly maintained and/or if it not well oiled. If liquids/deposits are found, squeeze and remove the clamp.

  • Page 86: Spark Arrester

    MAINTENANCE PROCEDURES vmo2008-020-008_a TYPICAL vmo2007-008-004_a 1. Air injection valve TYPICAL 1. Air injection valve Air Injection Valve Cleaning 2. Screen 3. Air filter Remove air injection valve cover. Clean air filter and the inside of air injec- NOTE: Clean cover before removing. tion valve using pressurized air.

  • Page 87: Cvt Cover Drain Plug

    CVT Cover Drain Plug Any time you suspect that water has entered the CVT cover, drain the CVT housing by removing the drain tube plug. vmo2008-020-013_a DS 90 X 1. Cover 2. Remove screws Remove the spark arrester from the muffler. mmo2008-008-060_a LH SIDE OF VEHICLE 1.
  • Page 88 MAINTENANCE PROCEDURES vmo2008-008-036_a mmo2008-008-056_a 1. Air filter housing DRAIN PLUG — LH SIDE OF ENGINE 1. Gearbox drain plug 2. Engine oil drain plug vmo2008-008-058_a 1. Remove screws mmo2008-008-059_a 2. Loosen clamp FILL PLUG — LH SIDE OF ENGINE 1. Gearbox fill plug Allow enough time for oil to flow out of gearbox.

  • Page 89: Throttle Cable

    1. Throttle lever If correct adjustment is unattainable, A. 5 mm to 10 mm (.197 in to .394 in) see an authorized Can-Am dealer. To adjust cable, slide rubber protector Inspect throttle cable for excessive back to expose throttle cable adjuster.
  • Page 90 MAINTENANCE PROCEDURES vmo2008-020-004_b 1. Lock nut vmo2008-008-027_a 2. Speed limiter screw 1. Lock nut 2. Adjuster The maximum throttle lever move- ment adjustment to obtain vehicle ma- Speed Limiter Adjustment ximum speed is 20 mm (.8 in). This vehicle is equipped with an ad- justable speed limiter.

  • Page 91: Spark Plug

    MAINTENANCE PROCEDURES Spark Plug Spark Plug Location vmo2008-008-035_a 1. Spark plug If possible, clean spark plug and cylin- der head with pressurized air. vmo2008-008-033_a TYPICAL — RH SIDE OF VEHICLE 1. Spark plug CAUTION Always wear safety goggles when using pressurized air. Spark Plug Removal Unscrew and remove spark plug com- Unplug spark plug cable.

  • Page 92: Battery

    MAINTENANCE PROCEDURES Battery Battery Installation Battery Maintenance CAUTION Connect RED (+) ca- ble first then BLACK (-) cable. Al- CAUTION Never charge a bat- ways connect RED (+) cable first. tery while installed in vehicle. Reinstall battery in vehicle. NOTICE Never remove the battery Fuse sealing cap.

  • Page 93: Lights

    MAINTENANCE PROCEDURES Lights Daytime Running Lights Bulbs Replacement DS 70 and DS 90 CAUTION Always turn the ig- nition switch to OFF position before replacing a defective bulb. Always check light operation after re- placement. vmo2008-008-040_a PULL ON BULB TO REMOVE THEN REPLACE BULB 1.
  • Page 94 MAINTENANCE PROCEDURES Drive Chain Adjustment NOTICE Never adjust the drive chain with the driver seated on the vehicle. Remove all load on the ve- hicle. Select a level surface and set transmis- sion to NEUTRAL. Check drive chain condition. The drive chain should be checked, vmo2008-008-048_a lubricated and adjusted before every 1.

  • Page 95: Wheels And Tires

    MAINTENANCE PROCEDURES Wheels and Tires Tire Pressure WARNING Tire pressure greatly affects ve- hicle handling and stability. Low pressure may cause tire to deflate and rotate on wheel. Overpres- sure may burst the tire. Always follow recommended pressure. Since tires are low-pressure types, vmo2008-008-047_a a manual pump should be used.

  • Page 96: Steering System

    Front and rear (30 lbf•ft ± 3 lbf•ft) Wheel Bearing Condition Push and pull the wheels from the up- per edge to feel the play. See an autho- rized Can-Am dealer if there is any play. vmo2008-008-037_a TYPICAL 1. Grease fitting TYPICAL...

  • Page 97: Mechanical Brakes (Ds 70/Ds 90)

    BRAKE SHOE MINIMUM THICKNESS (DS 70/DS 90) Front and rear 1.5 mm (.06 in) Mechanical Brake Inspection See your authorized Can-Am dealer if a problem is detected concerning the WARNING brake system. Any brake system repair should be performed by an authorized Front Brake Cable Adjustment Can-Am Dealer.

  • Page 98: Hydraulic Brakes (Ds 90 X)

    BRAKE CABLE ADJUSTMENT 10 mm to 12 mm Free-play (.4 in to .5 in) vmo2008-008-049_a 1. Brake cable adjuster Hydraulic Brakes (DS 90 X) Hydraulic Brake Inspection WARNING The brake fluid replacement or brake system maintenance and vmr2008-106-012_a repairs should be performed by an A.

  • Page 99: Body And Chassis

    MAINTENANCE PROCEDURES BRAKE PAD MINIMUM 1 mm (.039 in) THICKNESS See your authorized Can-Am dealer if a problem is detected concerning the brake system. Brake Fluid Level vmr2008-101-004 RH FRONT BRAKE FLUID RESERVOIR NOTICE Use only DOT 4 brake fluid from a sealed container. Do...
  • Page 100 MAINTENANCE PROCEDURES Check electrical connections for corro- sion and tightness. Replace or have damaged parts re- paired. Frame Fasteners Check fastener condition and tight- ness on the vehicle. Retighten as re- quired. Seat Fasteners Check tightness of seat fasteners. Re- torque or replace if necessary.

  • Page 101: Storage And Preseason Preparation

    SCHEDULE When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after stor- age, a preparation is required. See an authorized Can-Am dealer for proper procedures.
  • Page 102 STORAGE AND PRESEASON PREPARATION ______________...

  • Page 103: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 104: Vehicle Identification

    These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.
  • Page 105 VEHICLE IDENTIFICATION vmo2010-004-001_en LOCATION: FRONT FENDER ______________...

  • Page 106: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control Sys- tem is Prohibited! U.S. Federal law and Canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair or replacement of any device or ele-...

  • Page 107: Specifications

    SPECIFICATIONS MODEL DS 70 DS 90/DS 90 X ENGINE Type 4-stroke, forced air cooled Number of cylinder Single horizontal cylinder Displacement 69.36 cm³ (4.2 in³) 89.53 cm³ (5.5 in³) Electric/kick start Starting XPS SUMMER For the summer season, use GRADE OIL (P/N 293 600 121)
  • Page 108 DS 90 X: Double A-arm Type Rear Rigid swing arm 86 mm (3.4 in) Front DS 90 X: 178 mm (7 in) Travel 160 mm (6.3 in) Rear DS 90 X: 178 mm (7 in) Shock absorber DS 90 X: HPG...
  • Page 109 111 kg (245 lb) Dry weight Overall length 152 cm (59.8 in) 91 cm (35.8 in) Overall width DS 90 X: 111 cm (43.7 in) 93.5 cm (36.8 in) Overall height DS 90 X: 97 cm (38.2 in) 100 cm (39.4 in) Wheelbase DS 90 X: 102.4 cm (40.3 in)
  • Page 110 SPECIFICATIONS ______________...

  • Page 111: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 112: Troubleshooting Guidelines

    – Check that ignition switch and/or engine stop switch is/are at the ON posi- tion. – Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Can-Am dealer. ______________...
  • Page 113 If engine is still overheating after approximately one minute, stop vehicle. • Apply parking brake and stop engine. • Let engine cool down. • See an authorized Can-Am dealer as soon as possible. – If overheating persists, contact an authorized Can-Am dealer. 5. Air filter/box clogged or dirty.
  • Page 114 – Check air filter and clean if necessary. – Check the position of the air intake tube. 4. CVT dirty or wear. – Contact an authorized Can-Am dealer. THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1. CVT is defective.

  • Page 115: Warranty

    WARRANTY ______________...

  • Page 116: Brp Limited Warranty Usa And Canada: 2010 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2010 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. 2) LIMITATIONS OF LIABILITY...
  • Page 117 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2010 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred ("BRP dealer");...
  • Page 118 – The 2010 Can-Am ATV must be purchased in the country in which the purchaser resides; – Routine maintenance outlined in the Operator’s Guide must be timely per- formed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.
  • Page 119 A GPS receiver may be supplied by BRP as standard equipment on certain 2010 Can-Am ATV's. The GPS receiver is covered by the limited warranty issued by the GPS receiver’s manufacturer and is not covered by this limited warranty. Please...
  • Page 120 If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC. BRP US INC. CAN-AM ATV CAN-AM ATV Customer Assistance Center Customer Assistance Center 75 J.-A. Bombardier Street 7575 Bombardier Court...

  • Page 121: Brp International Limited Warranty: 2010 Can-Am Tm Atv

    YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, nor any Can-Am dealer nor any other person has been authorised to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 122 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2010 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 123 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service; or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 124 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact BRP by writing to us at the address listed below. For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V.

  • Page 125: Brp Limited Warranty For The European Economic Area: 2010 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2010 Can-Am ATV, carry the same warranty as that of the ATV.
  • Page 126 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2010 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 127 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period under the conditions described herein.
  • Page 128 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the authorized Distributor/Dealer's service manager or owner.

  • Page 129: Customer Information

    CUSTOMER INFORMATION ______________...

  • Page 130: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, services and offers, please let us know by writing to the address below.

  • Page 131: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an autho- rized Can-Am dealer. We will ask you to provide your name, address, phone num- ber, the vehicle identification number and the date it was stolen.
  • Page 132 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 133 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 134 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 135 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

This manual is also suitable for:

Ds 70Ds 90 x

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