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Can-Am ds 450 series Operator's Manual

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2014
Operator's
Guide
Includes
Safety, Vehicle

Maintenance Information

and
( All countries except Canada/United States)
WARNING
Read this guide thoroughly. It contains important safety information.
Minimum recommended operator 's age: 16 years old. Experienced
operator only. Keep this Operator 's Guide in the vehicle.
2 1 9
0 0 1
3 3 0

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Summary of Contents for Can-Am ds 450 series

  • Page 1: Maintenance Information

    2014 Operator’s Guide Includes Safety, Vehicle Maintenance Information ( All countries except Canada/United States) WARNING Read this guide thoroughly. It contains important safety information. Minimum recommended operator ’s age: 16 years old. Experienced operator only. Keep this Operator ’s Guide in the vehicle. 2 1 9 0 0 1 3 3 0...
  • Page 2 In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Products Inc.: Can-Am™ DS 450™ DS 450™ X™ xc DS 450™ X™ mx Rotax ®...

  • Page 3: Foreword

    Know Before you Go Congratulations on your purchase of a new Can-Am™ ATV. It is backed by the To learn how to reduce the risk for you BRP warranty and a network of autho- or bystanders being injured or killed,...

  • Page 4: Safety Messages

    In the event of any dis- ATV SAFETY, contact an authorized crepancy, the english version shall pre- Can-Am dealer to find out about avail- vail. able training courses nearest you. If you want to view and/or print an ex-...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go .
  • Page 6 TABLE OF CONTENTS FUEL ................. . 63 Fuel Requirements.
  • Page 7 TROUBLESHOOTING GUIDELINES ......... . . 132 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY: 2014 CAN-AM ATV ..138...
  • Page 8 TABLE OF CONTENTS _______________...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Even if you try to ventilate engine exhaust with fans or open windows See your authorized Can-Am dealer for and doors, carbon monoxide can available accessories for your vehicle. rapidly reach dangerous levels.

  • Page 11: Special Safety Messages

    SPECIAL SAFETY MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. – This vehicle handles differently from other vehicles including motorcycles and cars. – A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precau- tions.
  • Page 12 – Never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. FOR MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Can-Am dealer to find out about available training courses nearest you. _______ ________...

  • Page 13: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. ________ ________ SAFETY INFORMATION...
  • Page 14 OPERATION WARNINGS WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 15 OPERATION WARNINGS WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 16 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
  • Page 17 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 18 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 19 OPERATION WARNINGS WARNING V00A07Q POTENTIAL HAZARD Using this vehicle with drugs or alcohol. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never use this vehicle with drugs or alcohol.
  • Page 20 OPERATION WARNINGS WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and oper- ating conditions, and your experience.
  • Page 21 OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 22 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 23 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 24 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 25 OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op- erator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 26 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 27 OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 28 OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 29 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground.
  • Page 30 OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 31 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 32 OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 33 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 34 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 35 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle's limited warranty.
  • Page 36 OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.
  • Page 37 OPERATION WARNINGS WARNING V03M01Q POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. ________ ________ SAFETY INFORMATION...

  • Page 38: Riding The Vehicle

    RIDING THE VEHICLE To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this Operator's Guide and all on-product safety SAFETY DVD labels as well as the video that came with this vehicle.

  • Page 39: Pre-Ride Inspection

    Correct any problems that you discover to reduce the risk of a breakdown or crash. See an authorized Can-Am dealer if necessary. Before using this vehicle, the operator should always: – Apply parking brake and check if it operates properly.

  • Page 40: Clothing

    RIDING THE VEHICLE Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 41: Recreational Riding

    RIDING THE VEHICLE Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail.

  • Page 42: Design Limitation

    RIDING THE VEHICLE Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
  • Page 43 RIDING THE VEHICLE Downhill Driving This vehicle can climb steeper slopes that it can descend safely. Therefore, it is es- sential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “toboggan” the ve- hicle.

  • Page 44: Riding Techniques

    RIDING THE VEHICLE As you drive your ATV over a loose snow covered surface, snow dust will be picked up in the wake turbulence of the moving vehicle and transported to contact and accumulate or melt on some exposed components including rotating parts like brake discs.
  • Page 45 RIDING THE VEHICLE vmo2012-012-520 Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required.
  • Page 46 RIDING THE VEHICLE vmo2012-012-524 Wet brakes will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water, mud or snow. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes”...
  • Page 47 RIDING THE VEHICLE Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tip over especially at high speeds. In addition, braking distance may be a affected. Remember that “gunning”...
  • Page 48 RIDING THE VEHICLE Uphill Before trying to climb a hill, keep these things in mind. Hill Climbing should only be attempted by experienced operators. Start on shallow slopes. Always drive straight uphill and keep your body weight forward towards the top of the hill. Keep your feet on the footrests, shift your ATV into a lower gear and accelerate before you start to climb.
  • Page 49 RIDING THE VEHICLE Downhill Keep your body weight rearwards. Stay seated. Apply the brake gradually to pre- vent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle.
  • Page 50 RIDING THE VEHICLE Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 51: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS Hang Tag This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. WARNING – Locate and read operator's guide. Improper ATV use can result in SE- VERE INJURY or DEATH.

  • Page 52: Vehicle Safety Labels

    If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: In the event of any discrep- ancy between this guide and the ve-...
  • Page 53 IMPORTANT ON-PRODUCT LABELS Label 2 WARNING Operating this ATV if you are un- der the age of 16 increases your chance of SEVERE INJURY or DEATH. NEVER operate this ATV if you are under age 16. vmo2008-011-025_g Label 1 WARNING –...
  • Page 54 IMPORTANT ON-PRODUCT LABELS Label 4 WARNING – Locate and read operator's guide. – NEVER carry a passenger. 704903684 704903684 LABEL 4 Label 5 WARNING – Locate and read operator's guide. Improper overloading or tire pressure can cause loss of control, resulting in SEVERE INJURY or DEATH. –...
  • Page 55 IMPORTANT ON-PRODUCT LABELS WARNING; GET FAMILIAR WITH THIS ATV. WARNING; GET FAMILIAR WITH THIS ATV. WARNUNG: MACHEN SIE SICH MIT DIESEM WARNUNG: MACHEN SIE SICH MIT DIESEM INEXPERIENCED RIDERS MAY OVERLOOK INEXPERIENCED RIDERS MAY OVERLOOK ATV VERTRAUT. UNERFAHRENE FAHRER ATV VERTRAUT. UNERFAHRENE FAHRER RISKS.

  • Page 56: Compliance Labels

    IMPORTANT ON-PRODUCT LABELS Compliance Labels ACN 097 370 100 POWER PUISSANCE WET WEIGHT POIDS EN ETAT EN 15997 DE MARCHE Representative: BRP Europe N.V., Skaldenstraat 125, Ghent, Belgium, 9042. 704904020 LOCATED ON RIGHT SIDE MEMBER OF FRAME ENGINE FAMILY FAMILLE DE MOTEUR PERMEATION FAMILY FAMILLE DE PERMEATION CERTIFICATION...

  • Page 57: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 58: Controls/Instrument/Equipments

    CONTROLS/INSTRUMENT/EQUIPMENTS NOTE: Some vehicle safety labels are not shown on illustrations. For information VEHICLE SAFETY LABELS on vehicle safety labels, refer to subsection. vmo2009-005-002_c TYPICAL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 59: Throttle Lever

    CONTROLS/INSTRUMENT/EQUIPMENTS 1) Throttle Lever The throttle lever is located on the RH side of the handlebar. When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged. When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.

  • Page 60: Parking Brake

    CONTROLS/INSTRUMENT/EQUIPMENTS WARNING Make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, brakes that are caused to drag by a con- tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.

  • Page 61: Multifunction Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS NOTICE Parking brake position Headlights Switch can vary depending on brake pads wear. Ensure when the parking brake is applied that the vehicle stays securely in place. To release mechanism: Squeeze front brake lever. Lever lock should automatically return to its original posi- tion.

  • Page 62: Ignition Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-011-027_a vmo2008-011-009_a IGNITION SWITCH POSITIONS 1. Emergency engine stop switch 1. OFF 2. OFF 2. ON “with headlights” 3. RUN 3. ON “without headlights” Insert key in switch and turn to the de- Engine Start Button sired position. To remove key, turn key The start button is used to start the en- to OFF position then pull it out.

  • Page 63: Rear Brake Pedal

    TROUBLESHOOTING refer to section or contact an authorized Can-Am dealer. Lamp blinks: Engine is under a protection mode (limp home), contact an authorized Can-Am dealer. Low fuel level. There is approximately 1.5 L (3.2 pt (U.S. liq.)) of fuel vmo2008-011-011_a left in fuel tank.
  • Page 64 CONTROLS/INSTRUMENT/EQUIPMENTS Operator's Guide Location A convenient location under the seat is OPERATOR'S provided to stow the GUIDE . Secure it with the rubber bands. vmo2009-023-002_c 1. Seat latch Continue lifting movement until you can release seat retaining devices, then completely remove seat. Seat Installation vmo2013-050_A 1.

  • Page 65: Fuel

    FUEL Fuel Requirements Fueling Procedure NOTICE Always use fresh gaso- WARNING line. Gasoline will oxidize; the re- sult is loss of octane, volatile com- – Always stop engine before refu- pounds, and the production of gum eling. Open cap slowly. and varnish deposits which can –...
  • Page 66 FUEL 7. Fully tighten fuel tank cap clock- wise. 8. Position vent tube in steering col- umn. vmo2008-011-106_a 1. Fuel tank cap 2. Vent tube While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 67: Operating Instructions

    OPERATING INSTRUCTIONS Operation During Break-In Period Engine A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations contribute to a good vmo2008-011-019_c break-in.

  • Page 68: Shifting The Transmission

    OPERATING INSTRUCTIONS vmo2008-011-038_c WARNING vmo2008-011-019_g Do not apply throttle while start- ing. WARNING Always release the throttle when Shifting the Transmission shifting gears. Shifting gears with- out releasing the throttle, could Gearshift Control cause loss of control or cause the vehicle to overturn.
  • Page 69 OPERATING INSTRUCTIONS vmo2008-011-006_a vmo2008-011-019_d Depress and hold clutch lever. Set the emergency engine stop switch to OFF position. vmo2008-011-004_b Shift to 1 gear. vmo2008-011-009_c WARNING Turn ignition key to OFF position and re- move key. Always use the clutch lever when shifting gears.

  • Page 70: Special Procedures

    What to Do if Vehicle Is Immersed in Water Should the vehicle become immersed, it will be necessary to take it to an au- thorized Can-Am dealer as soon as pos- sible. NEVER START THE ENGINE! NOTICE Immersion of the vehi-...

  • Page 71: Tune Your Ride

    TUNE YOUR RIDE WARNING Suspension, steering angle and track width adjustment could af- fect vehicle handling and are inter- related. Always take time to famil- iarize yourself with the vehicle's behavior after any suspension, steering angle or track width ad- justment have been made.

  • Page 72: Rear Track Width Adjustment (X Xc And X Mx)

    TUNE YOUR RIDE 6. Recheck the measurement after torquing tie-rod lock nuts. Rear Track Width Adjustment (X xc and X mx) The rear track width, measured out- side the wheels, can be adjusted from 117 cm to 127 cm (46 in to 50 in) vmr2008-028-024_a moving spacers inside or outside rear 1.

  • Page 73: Caster Adjustment (X Xc And X Mx)

    TUNE YOUR RIDE Track Width Spacer Arrangement To adjust, proceed as follows on both sides: INNER OUTER TOTAL TRACK 1. Remove wheel, see procedure in SIDE OF SIDE OF WIDTH MAINTENANCE INFORMA- TION section. 117 cm (46 in) 2. Keeping the vehicle on jack stands, remove the bolts retaining the upper 119.5 cm (47 in) suspension arm to the frame.

  • Page 74: Camber Adjustment (X Mx)

    TUNE YOUR RIDE DS 450 X mx SHIM POSITION CASTER ANGLE 3° 4° 5° 6° 7° 8° 9° 10° Camber Adjustment (X mx) The camber angle is the angle between the vertical and the steering knuckle vmo2009-023-100_a pivot axis in a the transversal axis. TYPICAL - SHIM POSITION RH 1.
  • Page 75 TUNE YOUR RIDE 8. Install the retaining nut and torque to specification. TIGHTENING TORQUE 48 N•m ± 6 N•m (35 lbf•ft ± 4 lbf•ft) 9. Install the lock nut and torque to specification. TIGHTENING TORQUE vmo2009-010-001_a 48 N•m ± 6 N•m (35 lbf•ft ± 4 lbf•ft) 1.

  • Page 76: Suspension Adjustments Guideline

    TUNE YOUR RIDE Suspension Adjustments Guideline Your vehicle handling and comfort de- pend upon suspension adjustments. Choice of suspension adjustments vary with driver's weight, personal preference, riding speed and field con- dition. Starting from the factory settings, cus- vmo2008-011-057_a tomize each adjustment one at a time. TYPICAL - PRELOAD ADJUSTMENT Test run the vehicle under the same Step 1: Loosen top locking ring...

  • Page 77: Front Suspension (Ds 450 X Mx)

    TUNE YOUR RIDE vmo2008-021-004_a vmo2008-011-075_a 1. Low speed compression adjuster 1. Rebound adjuster (flat screwdriver) (flat screwdriver) Turning it clockwise (H) increases Turning it clockwise (H) increases shock damping action (stiffer). shock damping action (stiffer). Turning it counterclockwise (S) de- Turning it counterclockwise (S) de- creases shock damping action (softer).
  • Page 78 TUNE YOUR RIDE Install FOX air pump to the EVOL air WARNING chamber valve as follows. Set the EVOL air chamber pressure 1. Remove cap from EVOL air cham- before setting the MAIN air cham- ber valve. ber pressure. This allows proper location of the floating piston in the EVOL air chamber.
  • Page 79 TUNE YOUR RIDE Compression Damping High Speed Compression Damping Adjustments The HSC (high speed compression) ad- juster mainly affects the compression NOTES damping during medium to fast sus- pension movements. – The change in damping from one click to the next is fairly small. Therefore, Use a 17 mm wrench to adjust.

  • Page 80: Rear Suspension (Ds 450/Ds450 X Xc)

    TUNE YOUR RIDE vmo2008-011-079_a TYPICAL vmo2013-012-004_a A. Spring length 1. Adjuster 2. Slower rebound Compression Damping Adjustments For slower rebound (firmer): Turn ad- juster clockwise. Low Speed Compression Damping For faster rebound (softer): Turn ad- Use a flat screwdriver to adjust it. juster counterclockwise.

  • Page 81: Rear Suspension (Ds 450 X Mx)

    TUNE YOUR RIDE Rear Suspension NOTE: On the X xc model, the ad- juster is located on the RH side near (DS 450 X mx) the rear brake fluid reservoir. On the X mx model, the adjuster is located at rear beneath the RH fender.
  • Page 82 TUNE YOUR RIDE vmo2013-012-021_b A. Spring length vmo2013-012-007_b CROSSOVER RING POSITION To increase spring preload (firmer): 1. Crossover ring Turn adjuster clockwise (as seen from 2. Interspring spacer top). A. 6 mm (.24 in) between interspring spacer and To decrease spring preload (softer): crossover ring at ride height with rider Turn adjuster counterclockwise (as seated on ATV...

  • Page 83: Suspension Factory Settings

    TUNE YOUR RIDE Rebound Damping Rebound damping controls the rate at which the shock absorber returns after it has been compressed NOTE: Too much rebound damping prevents the suspension from extend- ing quickly enough before hitting the next bump. Use a flat screwdriver to adjust. vmo2013-012-003_a 1.
  • Page 84 TUNE YOUR RIDE FRONT SUSPENSION FACTORY REAR SUSPENSION FACTORY SETTINGS (DS 450/DS 450 X xc) SETTINGS 282 mm 6 mm DS 450 (11.1 in) (.24 in) Spring between preload 269 mm DS 450 X interspring (10.6 in) spacer and Crossover DS 450 X crossover DS 450...

  • Page 85: Vehicle Transportation

    VEHICLE TRANSPORTATION When transporting this vehicle, secure it to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING Do not tow this vehicle behind a car or other vehicle. Use a trailer or pickup. Never tip this vehicle on end for transporting.
  • Page 86 VEHICLE TRANSPORTATION This page is intentionally blank ______________...

  • Page 87: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 88: 5-Hour And 10-Hour Initial Services

    5-HOUR AND 10-HOUR INITIAL SERVICES 5-Hour Engine Oil and Filter Replacement The Can-Am DS 450 series is the most advanced sport ATV and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain your DS 450 ATV at the highest level of performance, change the engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever comes first).

  • Page 89: Maintenance Schedule

    MAINTENANCE SCHEDULE Maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate.
  • Page 90 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Initial inspection 10 h or 400 km 25 h or 1250 km A: Adjust C: Clean 50 h or 2500 km I: Inspect 100 h or 1 year or 5000 km L: Lubricate R: Replace 200 h or 2 years or 10000 km To be performed by PART/TASK LEGEND...
  • Page 91 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Initial inspection 10 h or 400 km 25 h or 1250 km A: Adjust C: Clean 50 h or 2500 km I: Inspect 100 h or 1 year or 5000 km L: Lubricate R: Replace 200 h or 2 years or 10000 km To be performed by PART/TASK LEGEND...
  • Page 92 LEGEND BRAKES (10) Brake fluid Customer (9) Brake fluid replacement or Brake pads Dealer any brake system repairs must be performed by an authorized Brake discs Customer Can-Am dealer. Brake hoses Customer CHASSIS Chassis Dealer — Chassis fasteners Customer ______________...

  • Page 93: Maintenance Procedures

    If not, see your authorized Can-Am dealer. Other important items in the mainte- nance schedule that are more difficult and require special tools are best per- formed by your authorized Can-Am dealer. WARNING Turn off the engine and follow these maintenance procedures vmo2008-011-014_a when performing maintenance.
  • Page 94 Do not use Ensure vehicle is on a level surface. other synthetic oil, synthetic blend oil or oil additives in Can-Am ATV Remove oil tank cap. wet clutch equipped vehicles. There is no known equivalent on the mar- ket for the moment.
  • Page 95 MAINTENANCE PROCEDURES Remove drain plug and drain all oil from Wipe off any oil spillage on oil tank. engine. Install a NEW O-ring on the oil tank out- Wipe off any oil spillage on frame. let fitting. NOTE: Allow enough time for oil to Install the oil tank outlet fitting on the flow out of oil filter.

  • Page 96: Engine Coolant

    MAINTENANCE PROCEDURES Stop engine and check oil level. Refill if necessary. Dispose oil as per your local environ- mental regulations. Engine Coolant Engine Coolant Level WARNING Check coolant level with engine vmo2008-011-042_a cold. Never add coolant in cooling LH SIDE OF ENGINE system when engine is hot.
  • Page 97 MAINTENANCE PROCEDURES vmo2009-023-002_c vmo2008-011-033_b 1. Seat latch Remove filler cap. Remove fuel tank cap. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. vmo2008-011-028_c Release cover tabs from fascia. vmo2008-011-087_a COOLANT RESERVOIR 1.
  • Page 98 Unscrew the drain plug slowly and tion of leaks or engine problems. See drain the coolant into a suitable con- an authorized Can-Am dealer. tainer. NOTE: It is not necessary to remove Recommended Engine Coolant drain plug.

  • Page 99: Air Filter

    MAINTENANCE PROCEDURES vmo2008-011-107_a vmo2008-011-086_a COOLANT RESERVOIR 1. Gear clamp 1. Level marks 2. Outlet hose 3. Radiator At this point, wait until engine reaches normal operating temperature. De- Reinstall hose and secure with gear press the throttle lever two or three clamp.

  • Page 100: Air Filter Housing

    MAINTENANCE PROCEDURES Air Filter Removal Air Filter Cleaning 1. Spray the foam filter element inside NOTICE Never remove or modify and out with AIR FILTER CLEANER any component in the air filter hous- (P/N 219 700 341). ing. Always use genuine parts or suitable equivalents when replacing air filter.

  • Page 101: Muffler Spark Arrester

    MAINTENANCE PROCEDURES vmo2008-011-020_a vmo2008-011-067_a 1. Air filter housing REMOVE 2. Drain tube 1. Screws 3. Clamp NOTE: If vehicle is used in dusty areas, inspect more frequently than specified MAINTENANCE SCHEDULE If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it.

  • Page 102: Radiator

    Inspect radiator and hoses for leaks or Radiator Cleaning any damage. Inspect radiating fins. They must be See an authorized Can-Am dealer to clean, free of mud, dirt, leaves and any check the performance of the cooling other deposit that would prevent the system.
  • Page 103 Can-Am Dealer. plates have worn. Therefore, it is strongly recommended to take the Free Play Is Below Specification vehicle to an authorized Can-Am If free play is less than specification, dealer for clutch plates inspection. ADJUSTMENT AT CLUTCH refer to...
  • Page 104 MAINTENANCE PROCEDURES vmo2008-011-071_a 1. Lock nut Hold adjustment screw using a flat vmo2010-012-001_a screwdriver, then loosen lock nut LH SIDE OF ENGINE counterclockwise. 1. Access plugs 2. Clutch cover Verify through clutch cover upper win- dow if clutch cable and clutch release cam are fully released.

  • Page 105: Throttle Cable

    MAINTENANCE PROCEDURES vmo2008-011-085_b 1. Screwdriver 2. Clutch adjustment wrench vmo2010-012-001_a To confirm proper adjustment, gen- 1. Access plugs tly push on adjustment screw using a 2. Clutch cover screwdriver. A small axial play of ap- proximately 0.5 mm (.02 in) should be Properly adjust clutch lever.
  • Page 106 MAINTENANCE PROCEDURES vmo2008-011-001_d 1. Remove screws Remove cable from throttle lever. V00I03Y TYPICAL Insert the needle of the spray can in the cable luber hole. WARNING Always wear eye protection and vmo2008-011-108_a gloves when you lubricate a cable. Remove the throttle body side cover. NOTE: Place a rag around the cable lu- ber to prevent the lubricant to splash.

  • Page 107: Throttle Lever

    MAINTENANCE PROCEDURES Spray a little quantity of lubricant on the throttle lever mechanism then close the housing. Adjust the throttle lever. Throttle Lever Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster. vmo2008-011-001_c 1. Throttle lever A. 2 to 4 mm (5/64 to 5/32 in) Spark Plugs Spark Plugs Removal Unplug spark plug cables.

  • Page 108: Battery

    MAINTENANCE PROCEDURES vmo2008-011-044_a TYPICAL vmo2008-011-083_a 1. RED (+) 1. Spark plugs 2. BLACK (–) 3. Battery holder Spark Plugs Installation Remove battery. Prior to installation, make sure that contact surfaces of cylinder head and Battery Cleaning spark plugs are free of grime. Clean battery post and cable ends with Using a feeler gauge, set spark plugs a wire brush.

  • Page 109: Lights

    MAINTENANCE PROCEDURES Fuse and Relay Identification A15E0KY TYPICAL 1. Fuse vmo2012-016-002_b 2. Check if melted FUSES 1. F1: Main (20A) Fuse Location 2. F2: Cooling fan (10A) 3. F3: Accessories (10A) The fuse box is located on the RH front frame member.
  • Page 110 MAINTENANCE PROCEDURES vmo2008-018-038_a mmr2009-005-001_a TYPICAL 1. Rubber protector Unplug connector from headlight. Push the retaining clip round ends for- ward then set them on the sides to un- lock headlight bulb. vmo2008-018-040_a 2. Adjust headlight housing angle by hand. 3. Adjust both headlights evenly. 4.

  • Page 111: Indicator Lamps

    MAINTENANCE PROCEDURES Replace defective bulb. Properly reinstall removed parts in the reverse order of their removal. Taillight Bulb Replacement Turn the ignition switch to OFF posi- tion. Unscrew lens screws to expose bulb. V02A0FY 1. Tabs For installation, reverse the removal procedure.

  • Page 112: Drive Chain Slider

    MAINTENANCE SCHEDULE see the centric axle housing. Replace the drive chain slider when it is worn. See an authorized Can-Am dealer for replacement. Drive Chain Sprockets Drive Chain Sprockets Inspection Check the sprockets for distortion. vmo2008-011-109_a 1.

  • Page 113: Tires/Wheels

    MAINTENANCE PROCEDURES DS 450/DS 450 X xc FRONT REAR TIRE PRESSURE Up to MAXIMUM 48.3 kPa (7 PSI) 100 kg MINIMUM 34.5 kPa (5 PSI) (220 lb) DS 450 X mx TIRE PRESSURE FRONT REAR V02H02Y 69 kPa 62 kPa MAXIMUM Up to (10 PSI)
  • Page 114 MAINTENANCE PROCEDURES NOTE: X xc and X mx models are Gently tighten nuts in a criss-cross equipped with tapered nuts and do sequence then apply a final torque of not have washers. 52 N•m (38 lbf•ft). NOTICE NOTICE To avoid any damage to Always use the recom- front brake discs, never remove or mended wheel nuts and washers (if...
  • Page 115 MAINTENANCE PROCEDURES Tire Installation (Beadlock Wheels) 1. Apply the tire mounting lube on the inner tire bead. NOTICE Mount tire from beadlock side only. 2. Pass the inner bead on the wheel. 3. Seat the outer bead on the wheel outer shoulder.

  • Page 116: Front Wheel Bearings

    Front Wheel Bearings Front Wheel Bearings Inspection Push and pull the wheels from the up- per edge to feel the play. See an autho- rized Can-Am dealer if there is any play. Rear Axle vmo2013-012-030_b Rear Axle Inspection 10-BOLT BEADLOCK WHEELS — FINAL...
  • Page 117 If one of these dam- (DS 450/DS 450 X XC) ages is detected DO NOT USE THE 1. Grease fittings VEHICLE AND SEE AN AUTHO- RIZED CAN-AM DEALER. Rear Suspension WARNING Rear Suspension Lubrication Lubricate with SUSPENSION GREASE...

  • Page 118: Brakes

    NOTE: A low level may indicate leaks Check for cracks, tears etc. Replace if or worn brake pads. See an authorized damaged. Can-Am dealer. Rear Brake Fluid Reservoir Front Brake Fluid Reservoir With vehicle on a level surface, check Turn steering in the straight-ahead po- brake fluid in reservoir for proper level.
  • Page 119 Discs thickness 3.5 mm (.138 in) Maximum discs 0.2 mm (.008 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the vmo2009-005-010_a brake system. WRONG POSITION Recommended Brake Fluid Always use brake fluid meeting the specification DOT 4 only.

  • Page 120: Body

    Frame Frame Inspection Check frame for cracks or other dam- age. See an authorized Can-Am dealer for replace or repair. Check fastener condition and tight- ness on the vehicle. See an authorized Can-Am dealer for torque specifica- tions, parts replacement or repairs.

  • Page 121: Vehicle Care

    VEHICLE CARE Post-Operation Care When vehicle is used in salt-water en- vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metal- lic parts lubrication is highly recom- mended. Use XPS LUBE (P/N 293 600 016) or an equivalent.

  • Page 122: Storage And Preseason Preparation

    SCHEDULE When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after stor- age, a preparation is required. See an authorized Can-Am dealer for proper procedures.

  • Page 123: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 124: Vehicle Identification

    These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 125: Ec Declaration Of Conformity

    The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...

  • Page 126: Specifications

    SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx ENGINE BRP Rotax ® , 4-stroke. Double Type overhead camshaft engine, chain drive Number of cylinder Number of valves Displacement 449.3 cm³ (27.4 in³) Bore 97 mm (3.82 in) Stroke 60.8 mm (2.4 in) Compression ratio...
  • Page 127 SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx ELECTRICAL Make Denso Magneto generator Type 250 W @ 6000 RPM Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 10200 RPM HEAT-SINK NGK (apply Make PASTE P12 (P/N 420 897 186)
  • Page 128 SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx SUSPENSION Independent suspension - Type double A-arm DS 450 Shock absorbers DS 450 X x c HPG (fully adjustable) Front DS 450 Xmx Fox Float ® X Evol ™ DS 450 241 mm (9.5 in) DS 450 X xc...
  • Page 129 SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx WHEELS Front 10 x 5.5 DS 450 Size 9 x 8.5 DS 450 X xc Rear 8 x 8 DS 450 X mx Wheel nuts torque 52 N•m (38 lbf•ft) BRAKES Front Hydraulic, 2 discs...
  • Page 130 SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx DIMENSIONS Overall length 1.839 m (72.4 in) DS 450 1.168 m (46 in) Overall width 1.17 m to 1.27 m DS 450 X xc/DS 450 X mx (46 in to 50 in) DS 450 1.064 m (41.9 in) Overall height...
  • Page 131 BLEND OIL (SUMMER) (P/N 293 600 121) . Do Engine oil type not use other synthetic oil, synthetic blend oil or additive in Can-Am ATV wet clutch equipped vehicles Ethylene-glycol/water mix (50% coolant, 50% distilled Coolant water). Use BRP premixed...
  • Page 132 SPECIFICATIONS DS 450/DS 450 X xc/ MODEL DS 450 X mx NOISE EMISSION AND VIBRATION VALUES 101 dB @ 4000 RPM Sound power level (L (Uncertainty (K ) 3 dB) Noise 86 dB @ 4000 RPM (Uncertainty Sound pressure (L ) 3 dB) 5.33 m/s @ 4000 RPM...

  • Page 133: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 134: Troubleshooting Guidelines

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.
  • Page 135 – Clean radiator fins, Refer to RADIATOR in MAINTENANCE INFORMATION. 3. Cooling fan inoperative. – Check cooling fan fuse, refer to MAINTENANCE INFORMATION. If fan does not work and fuse is good, contact an authorized Can-Am dealer. ENGINE BACKFIRE 1. Faulty spark plugs (carbon accumulation).
  • Page 136 2. Water in fuel. – Drain fuel system and refill with fresh fuel. UNUSUAL ENGINE NOISE 1. Valve adjustment. – Contact an authorized Can-Am dealer. 2. Chain tensioner. – Contact an authorized Can-Am dealer. 3. Timing chain wear. – Contact an authorized Can-Am dealer.
  • Page 137 TROUBLESHOOTING GUIDELINES CHECK ENGINE INDICATOR LAMP FLASHES 1. Engine is under a protection mode (limp home). – Contact an authorized Can-Am dealer. ______________...
  • Page 138 TROUBLESHOOTING GUIDELINES ______________...

  • Page 139: Warranty

    WARRANTY ______________...

  • Page 140: Brp International Limited Warranty: 2014 Can-Am

    All genuine Can-Am ATV parts and accessories, installed by an authorized Can-Am ATV Distributor/Dealer at the time of delivery of the 2014 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. This limited warranty will become null and void if: (1) The ATV was used for racing or any other competitive activity, at any point, even by a previous owner;...
  • Page 141 Can-Am ATV Distributor/Dealer; – Damage caused by abuse, abnormal use, neglect, racing or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide;...
  • Page 142 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2014 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 143 9) CONSUMER ASSISTANCE 1. In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the Can-Am ATV Distributor/Dealer level. We recommend discussing the issue with the autho- rized Can-Am ATV Distributor/Dealer's service manager or owner.

  • Page 144: Brp Limited Warranty For The European Economic Area, The Commonwealth Of The Independent States And Turkey: 2014 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized Can-Am ATV Distributor/Dealer at the time of delivery of the 2014 Can-Am ATV, carry the same warranty as that of the ATV. This limited warranty will become null and void if: (1) The ATV was used for racing or any other competitive activity, at any point, even by a previous owner;...
  • Page 145 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2014 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 146 BRP's responsibility is limited to making the required repairs or replace- ments of parts. No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the Can-Am ATV to the owner. You may have other legal rights which may vary from country to country.
  • Page 147 9) CONSUMER ASSISTANCE 1. In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the Can-Am ATV Distributor/Dealer level. We recommend discussing the issue with the autho- rized Can-Am ATV Distributor/Dealer's service manager or owner.
  • Page 148 ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.

  • Page 149: Customer Information

    CUSTOMER INFORMATION ______________...

  • Page 150: Privacy Information

    PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.

  • Page 151: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an autho- rized Can-Am dealer. We will ask you to provide your name, address, phone num- ber, the vehicle identification number and the date it was stolen.
  • Page 152 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 153 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 154 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 155 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.
  • Page 156 • NEVER ATTEMPT WHEELIES, JUMPS, OR OTHER STUNTS. 219 001 330 OPERATOR’S GUIDE, DS 450 Series / ENGLISH GUIDE DU CONDUCTEUR, Série DS 450 / ANGLAIS FAIT AU / MADE IN CANADA U/M:P.C. ®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

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