Can-Am 2009 DS 450 Operator's Manual
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Can-Am 2009 DS 450 Operator's Manual

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  • Page 2 This vehicle may exceed the performance of other vehicles you may have ridden in the past. Take time to familiarize yourself with your new vehicle. The following trademarks are the property of Bombardier Recreational Products Inc.: Can-Am™ DS 450 Rotax ®...

  • Page 3: Foreword

    FOREWORD Congratulations on your purchase of a WARNING new Can-Am™ ATV. It is backed by the Indicates a hazardous situation BRP warranty and a network of autho- which, if not avoided, could result rized Can-Am dealers ready to provide in death or serious injury.
  • Page 4 FOREWORD change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself. SAFETY This Operator's Guide and the VIDEO should remain with the vehicle when it's sold. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go ..
  • Page 6 TABLE OF CONTENTS CONTROLS/INSTRUMENT/EQUIPMENTS (cont’d) 11) Multifunction Gauge ............60 12) Ignition Switch .
  • Page 7 MULTIFUNCTION GAUGE DISPLAY MESSAGES ......128 WARRANTY BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM ATV .. 130 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM ATV .
  • Page 8 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009 CAN-AM ATV ..............139 PRIVACY OBLIGATION/DISCLAIMER .

  • Page 9: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Since these changes have not been tested by BRP, they may increase the risk of crashes injuries, and they can make the vehicle illegal. See your authorized Can-Am dealer for available accessories for your vehicle. ____________ ____________ SAFETY INFORMATION...

  • Page 11: Special Safety Messages

    – Never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer for more information. – Always follow this age recommendation: A person under 16 years old should never operate this vehicle.
  • Page 12 SPECIAL SAFETY MESSAGES WARNING – Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain. – Always follow proper procedures for turning as described further in this Operator's Guide.

  • Page 13: European Community

    SPECIAL SAFETY MESSAGES WARNING – Never exceed the stated load limits for this vehicle including operator, all other added accessories. – Always inspect and confirm the safe operating condition of your vehicle prior to ride. Always follow the inspection and maintenance procedures and schedules described in this Operator's Guide.

  • Page 14: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. ___________ ____________ SAFETY INFORMATION...
  • Page 15 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 16 OPERATION WARNINGS WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 17 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control.
  • Page 18 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 19 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 20 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operat- ing conditions, and your experience.
  • Page 21 OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 22 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 23 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 24 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 25 OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op- erator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 26 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 27 OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 28 OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 29 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground.
  • Page 30 OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 31 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 32 OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 33 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 34 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
  • Page 35 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty.
  • Page 36 OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.
  • Page 37 OPERATION WARNINGS WARNING POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 38: Riding The Vehicle

    RIDING THE VEHICLE To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this Operator's Guide and all on-product warning la- SAFETY VIDEO bels as well as the that came with this vehicle.

  • Page 39: Pre-Ride Inspection

    – Clean headlights, turn signal lights and taillight. – Ensure seat is properly latched. If not, remove seat and check latch mechanism and pin for wear. See an authorized Can-Am dealer for parts replacement if dam- aged. – If you transport cargo, respect load capacity. Ensure cargo is properly secured to the vehicle.

  • Page 40: Clothing

    – Start engine, remove parking brake and drive forward slowly a few feet then ap- ply all brakes individually to test them. Correct any problem you may have found before riding. See an authorized Can-Am dealer if necessary. Clothing Actual weather conditions should help you decide how to dress. However, it...

  • Page 41: Carrying Loads

    RIDING THE VEHICLE Carrying Loads Any load carried on the vehicle will affect the handling, stability and braking dis- tance of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control.

  • Page 42: Recreational Riding

    RIDING THE VEHICLE MAXIMUM LOAD Total vehicle load Includes operator, all other loads and 100 kg allowed added accessories Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc.

  • Page 43: Design Limitation

    RIDING THE VEHICLE Finally, do not pollute streams, lakes or rivers and do not modify the engine or muf- fling system, or remove any of its components. Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.

  • Page 44: Riding Techniques

    RIDING THE VEHICLE The same situation may apply if an embedded object causes the front of the vehi- cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so. It is also wise to know the terrain condition on the other side of the hill or bank.
  • Page 45 RIDING THE VEHICLE Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required.
  • Page 46 RIDING THE VEHICLE Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes”...
  • Page 47 RIDING THE VEHICLE When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 48 RIDING THE VEHICLE Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehi- cle to lift from the ground and fall back on you.
  • Page 49 RIDING THE VEHICLE Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 50: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. vmo2009-007-100_en ___________ ____________ SAFETY INFORMATION...

  • Page 51: Important On Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 52 IMPORTANT ON PRODUCT LABELS vmo2008-011-023_d LABEL 3 1. Label 4 location vmo2008-018-035_aen LABEL 5 vmo2008-011-023_c 1. Label 3 location vmo2008-011-025_d 1. Label 5 location vmo2009-005-007_en LABEL 4 ___________ ____________ SAFETY INFORMATION...
  • Page 53 IMPORTANT ON PRODUCT LABELS vmo2008-011-090 LABEL 6 vmo2008-018-029_a 1. Label 7 location vmo2008-011-025_e 1. Label 6 location vmo2008-011-088_en LABEL 7 ____________ ___________ SAFETY INFORMATION...
  • Page 54 IMPORTANT ON PRODUCT LABELS ___________ ____________ SAFETY INFORMATION...

  • Page 55: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 56: Controls/Instrument/Equipments

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-018-033_c While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. ______________________...
  • Page 57 CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-018-032_b vmo2008-018-031_a _____________________...

  • Page 58: Throttle Lever

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-011-001_a vmo2008-018-028_a 1. Throttle lever 2. To accelerate 3. To decelerate WARNING Always release the throttle when shifting gears. Shifting gears with- out releasing the throttle, could cause loss of control including the vehicle to overturn and mechani- cal damages. 2) Front Brake Lever When compressed, the front brakes vmo2008-018-022_b...

  • Page 59: Clutch Lever

    CONTROLS/INSTRUMENT/EQUIPMENTS 3) Clutch Lever When depressed, the clutch is disen- gaged. When released, the clutch is engaged. vmo2008-011-002_a TYPICAL 1. Brake lever 2. To apply brake Brake Lever Adjustment The brake lever can be adjusted to suit vmo2008-011-004_a operator preferences. Turn adjust- TYPICAL ment cam from position 0 to 4, posi- 1.

  • Page 60: Headlights Dimmer Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-018-013_b vmo2008-018-013_a 1. Parking brake lever OFF POSITION WARNING WARNING Make sure parking brake is fully Always use the parking brake disengaged before operating the when the vehicle is not in opera- vehicle. Riding the vehicle with a tion. continuous pressure on the brakes may cause damage to the brake To engage mechanism: Pull parking...

  • Page 61: Turn Signal Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS 6) Turn Signal Switch This switch is used to activate turn sig- nal lights. vmo2008-018-021_a ENGINE STOP SWITCH POSITIONS 1. Engine stop switch 2. OFF 3. RUN 4. Dot line vmo2008-018-021_b 8) Horn Button 1. Turn signal switch This button is used to sound the horn. To activate the turn signal lights, push the switch button on the right or left side, depending on which direction...

  • Page 62: Engine Start Button

    CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-018-022_a vmo2008-018-021_d 1. Hazard warning button 1. Engine start button Press the hazard warning button once 11) Multifunction Gauge to activate the device. Press once again to deactivate. This vehicle is equipped with an elec- The hazard warning indicator light will tronic multifunction gauge.
  • Page 63 RPM. meter reading. Contact an authorized Can-Am dealer. Multifunction Display (Normal Display Mode) After vehicle startup, the normal dis- play mode shows either: –...

  • Page 64: Indicator Lamps

    CONTROLS/INSTRUMENT/EQUIPMENTS Multifunction Display Hour Meter (trip time) (Temporary Display Mode) The hour meter records vehicle run- Press and release selector button to ning time when the electrical system change the normal display mode to the is activated. It can be used to establish following temporary mode: traveling time between 2 way points for instance.

  • Page 65: Ignition Switch

    CONTROLS/INSTRUMENT/EQUIPMENTS When this indicator is ON, it The ON without headlights position indicates that high intensity is turns on the taillight. selected on the headlights and The ON with headlights position turns that ignition key is in LIGHTS po- sition. on the taillight and the headlights.

  • Page 66: Gearshift Pedal

    CONTROLS/INSTRUMENT/EQUIPMENTS 14) Gearshift Pedal vmo2008-011-026_c 1. Seat latch vmo2008-011-011_a Seat Removal LH SIDE OF VEHICLE 1. Gearshift pedal Pull latch rearward while gently lifting rear of seat. SHIFTING THE TRANSMIS- Refer to SION OPERATING INSTRUCTIONS Continue lifting movement until you section for more details.

  • Page 67: Brake Pedal

    CONTROLS/INSTRUMENT/EQUIPMENTS NOTE: As on other wheeled vehicles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will affect vehicle handling and steering control when braking vigorously.
  • Page 68 CONTROLS/INSTRUMENT/EQUIPMENTS vmo2009-001-103 WARNING Be sure that the lock is removed before operating the vehicle. ______________________...

  • Page 69: Fuel

    FUEL Recommended Fuel Use premium unleaded gasoline, avail- able from most service stations or oxy- genated fuel containing a maximum to- tal of 10% of ethanol or methanol. The gasoline used must have the following recommended minimum octane rat- ing. MINIMUM OCTANE RATING vmo2008-011-106_a 95 RON...

  • Page 70: Operating Instructions

    We suggest that after the first 10 hours or 400 km of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. Re- MAINTENANCE INFORMATION fer to section. Starting the Engine Insert key in ignition switch and turn to ON position.

  • Page 71: Shifting The Transmission

    OPERATING INSTRUCTIONS One full stroke of the pedal shifts the transmission to the next higher or low- er gear in the shifting sequence. The pedal should automatically return to its original position. To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke.
  • Page 72 OPERATING INSTRUCTIONS Release throttle and completely stop WARNING the vehicle. Always use the clutch lever when shifting gears. vmo2008-011-001_b Apply the parking brake. vmo2008-011-019_d Set engine stop switch to OFF posi- tion. vmo2008-018-014_c Depress and hold clutch lever. vmo2008-018-021_f Turn ignition key to OFF position and re- move key.

  • Page 73: Post-Operation Care

    What to Do if Vehicle is Immersed in Water Should the vehicle become immersed, it will be necessary to take it to an au- thorized Can-Am dealer as soon as pos- sible. NEVER START THE ENGINE! vmo2008-018-012_c NOTICE Immersion of the vehi-...

  • Page 74: Tune Your Ride

    TUNE YOUR RIDE Front Suspension WARNING Adjustments Suspension adjustment could af- fect vehicle handling. Always take Spring Preload time to familiarize yourself with Shorten the spring for a firmer ride and the vehicle's behavior after any rough trail condition. suspension adjustment have been made.

  • Page 75: Rear Suspension Adjustments

    TUNE YOUR RIDE vmo2008-021-004_a vmo2008-011-075_a 1. Compression adjuster (flat screwdriver) 1. Rebound adjuster (flat screwdriver) Turning it clockwise (H) increases Turning it clockwise (H) increases shock damping action (stiffer). shock damping action (stiffer). Turning it counterclockwise (S) de- Turning it counterclockwise (S) de- creases shock damping action (softer).

  • Page 76: Suspension Factory Settings

    TUNE YOUR RIDE vmo2008-011-077_a vmo2008-011-079_a 1. Rebound adjuster (flat screwdriver) SPRING LENGTH — FACTORY SETTING A. 262 mm (10 in) Turning it clockwise (H) increases shock damping action (stiffer). Compression Damping Turning it counterclockwise (S) de- Use a flat screwdriver to adjust it. creases shock damping action (softer).

  • Page 77: Rear Suspension

    TUNE YOUR RIDE Compression Damping (Low Speed) Adjust each shock absorber as follows. vmo2008-011-080_a DS 450 X — FACTORY SETTING Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (3/4 of a turn) Rebound Damping vmo2008-011-078_a DS 450 — FACTORY SETTING Adjust each shock absorber as follows.

  • Page 78: Rebound Damping

    TUNE YOUR RIDE Rebound Damping vmo2008-011-079_a SPRING LENGTH — FACTORY SETTING A. 262 mm (10 in) vmo2008-011-077_b FACTORY SETTING Compression Damping Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks) vmo2008-011-078_a FACTORY SETTING Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks) While reading this Operator’s Guide, reminder that: WARNING...

  • Page 79: Vehicle Transportation

    VEHICLE TRANSPORTATION When transporting a vehicle, secure vehicle to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all 4 vmo2008-011-039_a wheels).
  • Page 80 VEHICLE TRANSPORTATION ______________________...

  • Page 81: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 82: Maintenance Schedule

    If not, see your authorized Can-Am dealer. Other important items in the maintenance schedule that are more difficult and re- quire special tools are best performed by your authorized Can-Am dealer. WARNING Turn off the engine and follow these maintenance procedures when per- forming maintenance.
  • Page 83 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM ADJUST CLEAN 50 H OR 2500 KM INSPECT 100 H OR 1 YEAR OR 5000 KM LUBRICATE REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK LEGEND...
  • Page 84 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM ADJUST CLEAN 50 H OR 2500 KM INSPECT 100 H OR 1 YEAR OR 5000 KM LUBRICATE REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK LEGEND...
  • Page 85 Brake pads Dealer conditions. (10) Brake fluid replacement or Brake discs Customer any brake system repairs must be performed by an Brake hoses Customer authorized Can-Am dealer. (11) Brake line fittings Customer (11) Inspect at every ride. _____________________...
  • Page 86 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 400 KM 25 H OR 1250 KM ADJUST CLEAN 50 H OR 2500 KM INSPECT 100 H OR 1 YEAR OR 5000 KM LUBRICATE REPLACE 200 H OR 2 YEARS OR 10000 KM TO BE PERFORMED BY PART/TASK LEGEND...

  • Page 87: 5-Hour Engine Oil And Filter Replacement

    MAINTENANCE SCHEDULE 5-Hour Engine Oil and Filter Replacement The Can-Am DS 450/X is the most advanced sport ATV and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain the DS 450/X at the highest level of performance, change the engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever comes first).

  • Page 88: Maintenance Procedures

    With vehicle on a level surface, start synthetic oil, synthetic blend oil engine and let it running at idle, around or oil additives in Can-Am ATV wet 1 minute, then stop engine. Check oil clutch equipped vehicles. There is level as follows: no known equivalent on the mar- –...
  • Page 89 MAINTENANCE PROCEDURES Wipe off any oil spillage on engine, oil CAUTION The engine oil can tank and frame. be very hot. Wait until engine oil is warm. NOTE: Allow enough time for oil to flow out of oil filter. Oil Drainage Oil Tank Strainer Cleaning Ensure vehicle is on a level surface.
  • Page 90 MAINTENANCE PROCEDURES WARNING Always wear protection. Chemicals can cause a rash break out and an injury to your eyes. Wipe off any oil spillage on oil tank. Install a new O-ring on the oil tank out- let fitting. Install the oil tank outlet fitting on the oil tank.

  • Page 91: Engine Coolant

    MAINTENANCE PROCEDURES Start engine and let idle for a few min- utes. Ensure there are no leaks. Stop engine and check oil level. Refill if necessary. Dispose oil as per your local environ- mental regulations. Engine Coolant vmo2008-011-034 Engine Coolant Level COOLANT TANK CAP WARNING To remove access cover, proceed as...
  • Page 92 NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Can-Am dealer. Recommended Engine Coolant Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi- cally for internal combustion aluminum engines.
  • Page 93 MAINTENANCE PROCEDURES Cooling system must be filled with BRP premixed coolant (P/N 219 700 362) or with distilled water and an- tifreeze solution (50% water, 50% an- tifreeze). Engine Coolant Replacement WARNING In order to avoid potential burns, do not remove the coolant tank cap or loosen the engine drain plug if vmo2008-011-042_b the engine is hot.

  • Page 94: Air Filter

    MAINTENANCE PROCEDURES Air Filter Run engine at idle with the coolant tank cap off. Slowly add additional coolant if necessary, do not overfill. Air Filter Removal With vehicle on a level surface, liquid NOTICE Never remove or mod- is at a proper level when seen through ify any component in the air filter reservoir cap hole.

  • Page 95: Air Filter Housing

    MAINTENANCE PROCEDURES Rinse air filter with warm water. Squeeze foam to remove excess wa- ter. Let dry air filter thoroughly. NOTE: Slight dust may be cleaned us- ing a low-pressure airgun. Blow com- pressed air backward of operating air flow. If air filter element is damaged, replace with a new one.

  • Page 96: Muffler Spark Arrester

    MAINTENANCE PROCEDURES If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it. NOTICE Do not start engine when liquid or deposits are found in the drain tube. When liquid or deposits are found, the air filter must be inspected/dried or replaced depending on its condition.

  • Page 97: Radiator

    Radiator Inspection procedure. Inspect radiator and hoses for leaks or Radiator any damage. See an authorized Can-Am dealer to Radiator Cleaning check the performance of the cooling Inspect radiating fins. They must be system. clean, free of mud, dirt, leaves and any...

  • Page 98: Clutch

    Loosen cable adjuster lock nut. clutch release cover screw is need- ed, it means that the clutch plates have worn. Therefore, it is strong- ly recommended to take the vehicle to an authorized Can-Am dealer for clutch plates inspection. ______________________...
  • Page 99 MAINTENANCE PROCEDURES Loosen cable adjuster lock nut. Loosen clutch cable adjuster to provide maximum free play. vmo2008-011-071_a 1. Lock nut Hold adjustment screw using a flat screwdriver, then loosen lock nut counterclockwise. vmo2008-011-064_b TYPICAL 1. Cable adjuster Remove clutch cover access plug. vmo2008-011-085_a 1.

  • Page 100: Throttle Cable

    MAINTENANCE PROCEDURES vmo2008-011-085_b 1. Screwdriver vmo2008-011-042_c 2. Special tool 1. Access plug To confirm proper adjustment, gently Properly adjust clutch lever. Refer to push on adjustment screw using a fin- ADJUSTMENT AT CLUTCH LEVER ger, a small play should be felt, if not, above.
  • Page 101 MAINTENANCE PROCEDURES vmo2008-011-101_a vmo2008-011-001_d LH SIDE OF ENGINE 1. Remove screws 1. Remove screw 2. Cover Remove cable from throttle lever. 3. Throttle body Install the cable luber tool (P/N 529 035 738) or an equivalent on the cable. vmo2008-011-108_a Remove the throttle body side cover.

  • Page 102: Throttle Lever

    MAINTENANCE PROCEDURES WARNING Always wear eye protection and gloves when you lubricate a cable. NOTE: Place a rag around the cable lu- ber to prevent the lubricant to splash. Put the lubricant until it passes through the cable. vmo2008-011-072_a 1. Rubber protector Loosen lock nut then turn the adjuster to obtain correct throttle lever free play.

  • Page 103: Spark Plugs

    MAINTENANCE PROCEDURES vmo2008-011-083_a 1. Spark plugs vmo2008-011-001_c Spark Plugs Installation 1. Throttle lever Prior to installation, make sure that A. 2 to 4 mm contact surfaces of cylinder head and Spark Plugs spark plugs are free of grime. Using a feeler gauge, set spark plugs Spark Plugs Removal gap between 0.7 to 0.8 mm.

  • Page 104: Fuses

    MAINTENANCE PROCEDURES Remove bolts retaining battery holder To remove fuse from holder, pull fuse and rack. out. Check if filament is melted. vbl2008-006 -500_a 1. RED (+) 2. BLACK (–) 3. Battery holder TYPICAL 1. Fuse Battery Cleaning 2. Check if melted Clean battery post and cables end with Fuses Location a wire brush.

  • Page 105: Lights

    MAINTENANCE PROCEDURES Lights Beam Aiming Adjustment To adjust beam, proceed as follows. Loosen the bolts shown on the fol- lowing illustrations but do not remove them. vmo2008-011-081_a FUSES DESCRIPTION 1. Main (30 A) 2. Charging system (20 A) 3. Turn signal (CE) (5 A) Fuses on LH Side of Engine vmo2008-018-039_a vmo2008-011-037_a...
  • Page 106 MAINTENANCE PROCEDURES NOTICE Never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. NOTE: Concerning the following il- lustrations, the headlight housing has been removed from the vehicle for a better comprehension.

  • Page 107: Indicator Lamps

    MAINTENANCE PROCEDURES Indicator Lamps Indicator Lamps Bulbs Replacement Remove fuel tank cap. Remove console. vmo2008-018-027_a 1. Position lamp socket 2. Headlight housing Pull bulb out of the socket. Install the new bulb by pushing it in the socket. vmo2008-011-050_a Put the position lamp socket back in TYPICAL the headlight housing by pushing it in 1.

  • Page 108: Drive Chain

    MAINTENANCE PROCEDURES Drive Chain WARNING Always turn ignition switch to the OFF position before you check, ad- just or lubricate the drive chain. Drive Chain Inspection This vehicle is equipped with O-ring sealed permanently greased pins and vmo2008-011-052_a rollers. Before operating the vehicle, 1.

  • Page 109: Drive Chain Slider

    Replace the drive chain slider when it is hicle handling and stability. Low worn. pressure may cause tire to deflate See an authorized Can-Am dealer for and rotate on wheel. Overpres- replacement. sure may burst the tire. Always follow recommended pressure.
  • Page 110 MAINTENANCE PROCEDURES WARNING When the tires are replaced, never install a bias tire with a radial tire. This combined application may create handling and/or stability problems. Do not mix tires of different size and/or design on the same axle. Front tire pairs or rear tire pairs must be the identical model and manufacturer.

  • Page 111: Front Wheel Bearings

    Push and pull the wheels from the up- per edge to feel the play. See an autho- Front Suspension Lubrication rized Can-Am dealer if there is any play. Lubricate front A-arms with a grease Rear Axle gun. Use suspension synthetic grease (P/N 293 550 033) or an equivalent.

  • Page 112: Brakes

    NOTE: A low level may indicate leaks TYPICAL or worn brake pads. See an authorized 1. Proper fluid level Can-Am dealer. 2. Low fluid level Front Brake Fluid Reservoir Clean and remove the filler cover then add fluid as required. Do not overfill.
  • Page 113 When installing the rear brake flu- adjustable. If an adjustment is neces- id reservoir filler cap, make sure to sary, contact an authorized Can-Am return the rubber diaphragm to its dealer. original position.

  • Page 114: Body

    – Brake pads for wear, damage or Remove seat and check latch mecha- looseness nism. See an authorized Can-Am deal- er for parts replacement if damaged. – Front brake discs protector for dam- age, replace if necessary. Frame...

  • Page 115: Storage And Preseason Preparation

    SCHEDULE When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after stor- age, a preparation is required. See an authorized Can-Am dealer for proper procedures.
  • Page 116 STORAGE AND PRESEASON PREPARATION _____________________...

  • Page 117: Technical Information

    TECHNICAL INFORMATION _____________________...

  • Page 118: Vehicle Identification

    These numbers are required by the authorized Can-Am dealer to com- plete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (E.I.N.) or vehicle identification number (V.I.N.)

  • Page 119: Declaration Ce Of Conformity

    DECLARATION CE OF CONFORMITY DECLARATION OF CONFORMITY According to EC machinery directive 98/37/EC, annex 2A Producer: Bombardier Recreational Products Inc. Valcourt J0E 2L0 Quebec, Canada I, the undersigned, hereby declare that these model year 2009 ATVs: 0005A9D00 0002P9H00 0004B9F00 0002Y9C00 0005C9C00 0002K9D00 0002R9D00...

  • Page 120: Specifications

    SPECIFICATIONS MODEL DS 450/DS 450 X ENGINE ROTAX ® 449, 4-stroke. Double overhead Type camshaft engine, chain drive Number of cylinder Number of valves Displacement 449.3 cc Bore 97 mm Stroke 60.8 mm 11.8:1 Compression ratio Dry sump lubrication (lubrication of engine Type and transmission simultaneously) Lubrication...
  • Page 121 SPECIFICATIONS MODEL DS 450/DS 450 X ELECTRICAL SYSTEM Make Denso Magneto generator Type 250 W @ 6000 RPM Ignition type DI (Digital Induction) Ignition timing Not adjustable Engine RPM limiter 10 250 Make (apply heat-sink paste P12 (P/N 420 897 186) on spark plug threads) Spark plug Type DCPR9E...
  • Page 122 SPECIFICATIONS MODEL DS 450/DS 450 X SUSPENSION Independent suspension — double A-arm Type Front X: HPG (fully adjustable) Travel 241 mm Rigid swing arm Type Rear X: HPG (fully adjustable) Travel 267 mm TIRES Front Pressure 48 kPa maximum (up to 100 kg) 34.5 kPa minimum Rear Front...
  • Page 123 Ground clearance Rear axle 132 mm FLUIDS XP-S 5W 40 synthetic oil. Do not use other synthetic oil, synthetic blend oil or additive in Can-Am ATV wet Engine oil type clutch equipped vehicles. Refer to RECOMMENDED OIL section for more details Ethylene-glycol/water mix (50% coolant, 50% distilled water).

  • Page 124: Conversion Chart

    CONVERSION CHART CONVERSION FACTORS TO CONVERT MULTIPLY BY 25.4 2.54 in² cm² 6.45 in³ cm³ 16.39 28.35 0.45 lbf•in N•m 0.11 lbf•ft N•m 1.36 lbf•ft lbf•in 6.89 imp. oz U.S. oz 0.96 imp. gal U.S. gal imp. gal 4.55 29.57 U.S.

  • Page 125: Troubleshooting

    TROUBLESHOOTING _____________________...

  • Page 126: Technical Guidelines

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.
  • Page 127 – Start engine with spark plugs grounded to the engine away from spark plug holes. If no spark appears, replace spark plugs. – If trouble persists, contact an authorized Can-Am dealer. 5. Engine compression. – If no pulsating resistance is felt, it suggests a major loss of compression.
  • Page 128 TECHNICAL GUIDELINES ENGINE BACKFIRE (cont’d) 2. Exhaust system leakage. – Contact an authorized Can-Am dealer. 3. Engine is running too hot. – See ENGINE LACKS ACCELERATION OR POWER. ENGINE MISFIRE 1. Fouled/damaged/worn spark plugs. – Clean/verify spark plugs and heat range. Replace as required.
  • Page 129 – Check ENGINE OVERHEATS. 2. Low or high battery voltage. – Check battery voltage and charging system. – Contact an authorized Can-Am dealer. CHECK ENGINE (red) INDICATOR LAMP FLASHES 1. Engine is under a protection mode (limp home). – Contact an authorized Can-Am dealer.

  • Page 130: Multifunction Gauge Display Messages

    Communication error between gauge and engine control module COMMUNICATION (ECM), see an authorized Can-Am dealer. NOTICE If the light does not turn off right after engine starting, stop en- gine. See an authorized Can-Am dealer. Do not use the vehicle until repaired. _____________________...

  • Page 131: Warranty

    WARRANTY _____________________...

  • Page 132: Brp Limited Warranty Usa And Canada: 2009 Can-Am Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. This limited warranty will become null and void if: 1.
  • Page 133 SIX (6) CONSECUTIVE MONTHS, for private use or commercial use owners. The emission-related components included in the chart below that are installed on EPA certified Can-Am ATVs registered in the USA are covered for thirty (30) consecutive months. EMISSION-RELATED COMPONENTS...
  • Page 134 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred ("BRP dealer");...
  • Page 135 A GPS receiver may be supplied by BRP as standard equipment on certain 2009 Can-Am ATV's. The GPS receiver is covered by the limited warranty issued by the GPS receiver’s manufacturer and is not covered by this limited warranty. Please...
  • Page 136 BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM 10) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner.

  • Page 137: Brp International Limited Warranty: 2009 Can-Am Atv

    YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, any Can-Am dealer nor any other person has been autho- rised to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 138 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first own- er from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 139 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service; or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 140 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact BRP by writing to us at the address listed below.
  • Page 141 All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the ATV.
  • Page 142 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 143 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period under the conditions described herein.
  • Page 144 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009 CAN-AM 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the authorized Distributor/Dealer's service manager or owner.

  • Page 145: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, services and offers, please let us know by writing to the address below.

  • Page 146: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an autho- rized Can-Am dealer. We will ask you to provide your name, address, phone num- ber, the vehicle identification number and the date it was stolen.
  • Page 147 CHANGE OF ADDRESS/OWNERSHIP _____________________...
  • Page 148 CHANGE OF ADDRESS/OWNERSHIP _____________________...
  • Page 149 CHANGE OF ADDRESS/OWNERSHIP _____________________...
  • Page 150 CHANGE OF ADDRESS/OWNERSHIP _____________________...
  • Page 151 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

This manual is also suitable for:

2009 ds 450 x

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