BMW K100 LT Manuals

Manuals and User Guides for BMW K100 LT. We have 1 BMW K100 LT manual available for free PDF download: Repair Manual

BMW K100 LT Repair Manual

BMW K100 LT Repair Manual (462 pages)

All 2V Models

Brand: BMW | Category: Motorcycle | Size: 22.36 MB

Table of Contents

Table of Contents
3
Maintenance and General Instructions
5
Introduction
6
Engine
52
- Engine Specifications
  55
- Engine Tightening Torques
  63
- Engine: General Layout
  64
- Engine: Valve Gear
  65
- Engine: Oil Circuit
  66
- Engine: Shaft Arrangement
  67
- Crankshaft with Connecting Rod and Piston
  69
- Output Shaft
  70
- Intermediate Flange
  72
- Auxiliary Shaft with Freewheel
  73
- Combined Water and Oil Pump
  74
- Engine - Removing
  75
- Battery - Removing
  75
- Coolant - Draining
  76
- Radiator - Removing
  76
- Throttle Cable on Throttle Butterfly Stub Pipe Assembly - Detaching
  77
- Clutch Cable - Detaching
  77
- Cable for Increased Starting Speed - Detaching
  77
- Ignition Cables - Removing
  78
- Plug Connections - Uncoupling
  78
- Driveline - Removing
  81
- Injector Rail - Removing
  84
- Ignition Coils - Removing
  84
- Intake Pipe/Coolant Pipe - Removing
  84
- Engine - Stripping down
  84
- Alternator and Starter - Removing
  85
- Driver - Removing
  85
- Clutch - Removing
  85
- Clutch Housing - Removing
  85
- Intermediate Flange - Removing
  86
- Countershaft - Removing
  86
- Auxiliary Shaft - Removing
  86
- Lid for Water Pump - Removing
  87
- Combined Water/Oil Pump - Removing
  87
- Oil Sump - Removing
  87
- Output Shaft - Removing
  88
- Oil Mesh Strainer and Oil Filter Cartridge - Removing
  88
- Crankcase Lower Section - Removing
  88
- Rocker Cover - Removing
  89
- Crankcase End Cover - Removing
  89
- Hall-Effect Transmitter - Removing
  89
- Gate Rotor - Removing
  90
- Timing Case Cover - Removing
  90
- Control Case/Sliding Rail - Removing
  90
- Chain Tensioner - Removing
  90
- Spark Plugs - Removing
  91
- Chain Sprockets - Removing
  91
- Chain Guide Rail - Removing
  91
- Camshaft - Removing
  91
- Cylinder Head - Removing
  92
- Cylinder Head - Detaching
  92
- Pistons - Removing
  93
- Crankshaft - Removing
  93
- Big End Bearing Cap - Removing
  94
- Cylinder Head - Stripping down
  95
- Valve Stem Seals - Removing
  95
- Valve and Valve Seat - Regrinding
  96
- Valve Stem Seal - Installing
  97
- Cylinder Head - Assembling
  97
- Combined Water/Oil Pump
  98
- Combined Water/Oil Pump - Stripping down
  99
- Oil Pressure Switch - Removing and Installing
  100
- Pressure Relief Valve - Removing
  100
- Combined Water/Oil Pump - Assembling
  100
- Pump Shaft - Installing
  101
- Shaft Sealing Ring - Removing
  103
- Intermediate Flange - Stripping down and Assembling
  103
- Freewheel - Stripping down
  105
- Freewheel - Assembling
  106
- Needle Roller Bearing for Auxiliary Shaft in Crankcase - Removing
  106
- Chain Tensioner - Stripping down and Assembling
  107
- Tensioning Rail - Removing
  107
- Oil Level Sight Glass - Removing and Installing
  108
- Shaft Sealing Ring in Chaincase Cover - Removing and Installing
  108
- Piston - Stripping down
  109
- Piston - Measuring
  109
- Cylinder - Measuring
  110
- Piston - Assembling
  110
- Small End Bushing - Removing and Installing
  111
- Piston and Connecting Rod - Assembling
  111
- Crankshaft Pinion and Rotor Flange - Removing and Installing
  112
- Big End Bearing Play - Measuring
  112
- Crankshaft - Measuring
  113
- Crankshaft - Installing
  113
- Output Shaft - Stripping down
  117
- Tensioner Gear - Stripping down
  117
- Tensioner Gear - Assembling
  118
- Output Shaft - Assembling
  120
- Tensioning Gear - Shimming
  121
- Ball Bearing with Shoulder - Installing
  121
- Assembling the Engine
  122
- Piston - Installing
  122
- Output Shaft - Installing
  123
- Bottom Section of Crankcase - Installing
  124
- Oil Sump - Installing
  124
- Camshafts - Installing
  126
- Cylinder Head - Installing
  126
- Timing Chain - Installing
  127
- Camshaft Gears - Installing
  127
- Slide Rail - Installing
  127
- Chain Tensioner - Installing
  127
- Valve Clearance - Adjusting
  128
- Timing Chain Cover - Installing
  129
- Combined Water/Oil Pump - Installing
  130
- Cover for Water Pump - Installing
  130
- Rotor Blade - Installing
  130
- Hall-Effect Transmitter - Installing
  130
- Hall-Effect Transmitter Cover - Installing
  131
- Freewheel and Auxiliary Shaft - Installing
  131
- Intermediate Flange - Installing
  131
- Clutch Housing - Installing
  132
- Output Shaft Sealing Ring - Installing
  132
- Driver - Installing
  133
- Alternator - Installing
  133
- Crankcase Cover - Installing
  133
- Spark Plugs - Installing
  134
- Cylinder Head Cover - Installing
  134
- Throttle Butterfly Stub Pipe Assembly - Installing
  134
- Ignition Coils - Installing
  135
- Injectors - Installing
  135
- Driveline - Assembling
  136
- Mounting the Centre Stand - Removing and Installing
  136
- Air Cleaner Housing - Installing
  137
- Throttle Cable - Installing
  138
- Clutch Cable - Installing
  138
- Engine Wiring Harness - Installing
  138
- Ignition Coils - Connecting up
  138
- Cable for Increased Starting Speed - Installing
  139
- Radiator - Installing
  139
- Connections on Frame Wiring Harness
  140
- Battery - Installing
  141
- Coolant - Adding
  141
- Rear Mudguard and License Plate Holder - Installing
  142
- Exhaust System - Installing
  143
- Frame Fixation on Driving Device
  144
- Engine - Electrical System
  145
Engine-Electrical System
146
- Ignition System: Diagram
  150
- Ignition System: Hall-Effect Transmitter
  151
- Starter Motor
  152
- Alternator
  153
- Magnetic Gate - Removing and Installing
  154
- Ignition - Timing
  155
- Ignition Coils - Removing and Installing
  158
- Ignition Coils-Connecting up
  159
- Starter Motor - Removing and Installing
  160
- Starter Motor - Stripping down
  160
- Carbon Brushes - Renewing
  160
- Starter Motor - Assembling
  161
- Fuel Supply and Mixture Control
  162
Fuel Supply and Mixture contra I
163
Fueltank and Lines
177
- Fuel Tank and Lines Specifications
  178
- Fuel System
  179
- Fuel Tank Layout
  180
- Fuel Tank on Frame
  181
- Fuel Tank - Removing and Installing
  182
- Fuel Pump - Removing and Installing
  186
- Fuel Pump Pressure - Testing
  188
- Fuel Filter - Removing and Installing
  189
- Fuel Level Sensor (Lever Sensor) - Removing and Installing
  190
- Radiator
  191
Radiator
192
- Radiator Specifications
  193
- Radiator Tightening Torques
  194
- Coolant Circuit
  195
- Radiator - Removing and Installing
  197
- Fan Motor - Renewing
  198
- Filler Cap - Checking
  198
- Coolant - Renewing
  199
- Thermostat - Removing and Installing
  200
- Exhaust System
  201
Exhaust System
202
- Complete Exhaust System - Removing and Installing
  203
- Silencer - Removing and Installing
  203
- Shield Panel on Silencer - Removing and Installing
  204
- Clutch
  205
- Clutch Specifications
  207
- Clutch Tightening Torques
  208
- Lubricating Points
  210
- Clutch Housing Installing
  212
- Clutch - Installing
  212
- Clutch Operating Clearance - Adjusting
  213
- Clutch Thrust Rod - Removing/Installing
  216
- Output Shaft Sealing Ring - Removing and Installing
  216
- Clutch Thrust Bearing - Installing
  216
- Gearbox
  217
- Gearbox Specifications
  219
- Gearbox Tightening Torques
  220
- Input Shaft
  222
- Selector Drum
  224
- Foot Shift Mechanism
  225
- Gearbox - Removing
  226
- Exhaust System - Removing
  226
- Rear Wheel - Removing
  227
- Left Footrest Plate - Removing
  227
- Right Footrest Plate - Removing
  227
- Rear Mudguard - Removing
  229
- Fuel Injection Control Unit - Removing
  230
- Spring Strut - Removing
  232
- Final Drive - Removing
  232
- Rear Swinging Arm - Removing
  232
- Gearbox - Installing
  234
- Rear Swinging Arm - Installing
  236
- Final Drive - Installing
  237
- Right Footrest Plate - Installing
  238
- Rear Mudguard - Installing
  238
- Fuel Injection Control Unit - Installing
  238
- Rear Wheel - Installing
  239
- Left Footrest Plate - Installing
  239
- Gearbox - Stripping down
  241
- Gearbox Cover - Removing
  241
- Selector Drum - Removing
  242
- Selector Forks - Removing
  242
- Gearbox Shafts - Removing
  242
- Selector Pawl - Removing
  243
- Selector Shaft - Removing
  243
- Shift Segment - Removing
  243
- Stop Lever - Removing and Installing
  243
- Shift Segment - Stripping down
  244
- Shift Segment - Assembling
  244
- Selector Pawl - Assembling
  244
- Selector Pawl - Stripping down
  244
- Shaft Sealing Ring for Output Shaft - Removing
  245
- Bearing Shell for Input Shaft Taper Roller Bearings - Removing
  245
- Bearing Shell for Input Shaft Taper Roller Bearings - Installing
  245
- Intermediate Shall Ball Bearings - Removing and Installing
  245
- Input Shaft - Stripping down
  246
- Input Shaft - Assembling
  246
- Before Stripping down Output Shaft
  247
- Measure End Play with Feeler Gauge
  247
- Gearbox - Assembling
  250
- Selector Shaft - Installing
  250
- Selector Pawl - Installing
  250
- Gearbox Shafts - Installing
  250
- Selector Forks - Installing
  251
- Selector Drum - Installing
  251
- Gearbox Shafts - Spacing out
  252
- Gearbox Cover - Installing
  254
- Shaft Seal Ring in Gearbox Cover - Installing
  254
- Shaft Sealing Ring for Output Shaft - Installing
  255
- Pedal Switch - Removing and Installing
  255
- Front Fork
  256
Frontfork
257
- Telescopic Fork Specifications
  258
- Telescopic Fork Tightening Torques
  259
- Telescopic Fork
  260
- Front Fork Showa Type
  265
- Telescopic Fork - Removing
  266
- Telescopic Fork - Stripping down
  269
- Fluidbloc - Removing and Installing
  274
- Taper Roller Bearing in Steering Head - Removing and Installing
  275
- Telescopic Fork - Measuring
  276
- Telescopic Forks - Installing
  277
- Models with Fork Stabiliser
  278
- Steering Head Tube - Installing
  279
- Steering
  281
Steering
282
- Steering Specifications
  283
- Steering Tightening Torques
  283
- Left Handlebar Grip
  284
- Right Handlebar Grip
  285
- Handlebar - Removing and Installing
  286
- Right Handlebar Fitting - Removing
  286
- Left Handlebar Fitting - Removing
  287
- Throttle Cable - Removing
  290
- Increased Starting Speed Cable - Removing and Installing
  292
- Clutch Cable - Removing and Installing
  294
- Clutch Play - Adjusting
  295
- Rear Wheel Drive
  297
- Rear Wheel Drive Specifications
  299
- Rear Wheel Drive Tightening Torques
  300
- Bevel Pinion Bearings
  301
- Crown Wheel Bearings
  302
- Spring Strut and Swinging Arm with Drive Shaft
  303
- Rear Wheel Drive - Removing
  304
- Rear Wheel Drive - Stripping down
  306
- Measure and Assembly the Rear Wheel Drive
  310
- Drive Shaft - Removing
  318
- Universal Joint - Checking for Wear
  318
- Drive Shaft Snap Ring - Removing and Installing
  318
- Rear Swinging Arm Taper Roller Bearing - Removing and Installing
  318
- Sealing Sleeve between Swinging Arm and Gearbox - Removing and Installing
  319
- Drive Shaft - Installing
  320
- Rear Wheel Drive - Installing
  321
- Brakes
  323
Brakes
324
Wheels and Tyres
342
- Wheels and Tyres Specifications
  343
- Wheels and Tyres Tightening Torques
  344
- Front Wheel Bearings
  345
- Front Wheel - Removing and Installing
  346
- Front Wheel Bearings - Removing and Installing
  346
- Rear Wheel - Removing and Installing
  347
- Frame, Fairing
  348
Frame, Fairing
349
- Frame Technical Data
  351
- Frame, Fairing Sections Tightening Torques
  352
- K 75S Fairing Sections
  353
- Rear Section
  355
- Footrest Plate
  356
- Centre Stand and Side Stand
  357
- Front Mudguard
  358
- K 75 Headlight Fairing - Removing and Installing
  359
- Cockpit Fairing - Removing and Installing
  361
- K 100 Headlight Fairing - Removing and Installing
  363
- K 75, K 75C Radiator Trim - Removing and Installing
  365
- K 100 Radiator Trim - Removing and Installing
  366
- K75S Fairing - Removing and Installing
  367
- Windshield - Removing and Installing
  367
- Radiator Trim - Removing and Installing
  367
- Side Fairings - Removing and Installing
  368
- Centre Fairing - Removing and Installing
  370
- Instrument Cluster - Removing and Installing
  371
- Fairing Mounting - Removing and Installing
  372
- Engine Spoiler - Removing and Installing
  374
- K 100 RS Fairing - Removing and Installing
  376
- Knee Pads - Removing and Installing
  376
- Side Farings on Left or Right - Removing and Installing
  377
- Mirror with Integral Turn Indicator - Removing and Installing
  379
- Inner Fairing - Removing and Installing
  379
- Upper Fairing - Removing and Installing
  381
- K 100 RT, LT Fairing - Removing and Installing
  383
- Storage Compartment and Knee Pads on Either Side - Removing and Installing
  383
- Lower Fairing - Removing and Installing
  384
- Radiator Fairing - Removing and Installing
  386
- Windshield and Inner Fairing - Removing and Installing
  386
- Frame - Removing
  390
- Dualseat - Removing
  395
- Rear Section with Rear Mudguard - Removing
  396
- Electrical Connections - Disconnecting
  398
- Frame - Disconnecting from Driveline
  399
- Steering Lock - Removing
  399
- Ignition Control Unit - Removing
  400
- Frame Wiring Harness - Removing
  400
- Dualseat Lock - Removing
  400
- Grab Handle - Removing
  401
- Bearing Shells for Steering Head Bearing - Removing
  401
- Rubber Bearing on Frame - Removing
  401
- Frame - Installing
  402
- Bearing Shells - for Steering Head Bearing - Installing
  402
- Front Silentblocs - Pressing in
  402
- Frame Wiring Harness - Installing
  403
- Dualseat Lock - Installing
  403
- Lift Handle - Installing
  403
- Steering Lock - Installing
  403
- Frame - Fitting to Driveline
  408
- Telescopic Fork - Installing
  409
- Handlebar
  410
- Steering Head Bearing - Adjusting
  410
- Wire Cables - Adjusting
  411
- Distributor Pipe - Installing
  412
- Divider - Installing
  413
- Rear Section - Installing
  414
- Coolant - Topping up
  415
- Dualseat - Installing
  416
- Pivot Block - Removing and Installing
  417
- Bearing Bushings for Centre Stand - Removing and Installing
  417
- Centre Stand - Removing and Installing
  417
- Lift Hande - Removing/Installing
  418
- Wheel Offset - Measuring
  419
- Calculation of Wheel Offset "S"
  420
- Frame - Checking
  421
- Equipment
  423
- Dualseat Lock - Removing and Installing
  425
- Dualseat
  427
- Dualseat on Frame
  429
General Electrical System
432
Instruments
442
Lights
454

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