13/Brake System; Brake Linings; Checking The Front Brake Linings; Changing The Front Brake Linings - KTM 1190 RC8 R EU/UK 2009 Repair Manual

13/BRAKE SYSTEM

Brake linings

16.1
The brake linings fitted by KTM have been tested over long periods and guarantee optimal braking characteristics. The type names of
the brake linings are entered in the homologation documents.
Info
Brake linings available from accessory suppliers are often not tested and approved for use on KTM vehicles. The construction
and friction factor of the brake linings and therefore the brake power can differ considerably from the original KTM brake lin-
ings. If brake linings are used that differ from the originals, there is no guarantee that they comply with the original license.
The vehicle no longer corresponds to the condition at delivery, and the warranty is no longer valid.

Checking the front brake linings

16.2
Warning
Danger of accidents Reduced braking efficiency caused by worn brake linings.
–
Change worn brake linings immediately.
Note
Danger of accidents Reduced braking efficiency caused by damaged brake discs.
–
If the brake linings are not changed in time, the steel brake lining carriers grind on the brake disc. The braking effect is greatly
reduced and the brake discs are rendered unserviceable. Check the brake linings regularly.

Changing the front brake linings

16.3
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
–
Avoid contact with skin and eyes, and keep out of the reach of children.
–
Wear suitable protective clothing and goggles.
–
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking efficiency due to old brake fluid.
–
Change the brake fluid of the front and rear brakes according to the service schedule.
Warning
Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.
–
Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.
Warning
Danger of accidents Reduced braking efficiency due to use of non-approved brake linings.
–
Brake linings available from accessory suppliers are often not tested and approved for use on KTM vehicles. The construc-
tion and friction factor of the brake linings and therefore the brake power can differ considerably from the original KTM
brake linings. If brake linings are used that differ from the originals, there is no guarantee that they comply with the origi-
nal license. The vehicle no longer corresponds to the condition at delivery, and the warranty is no longer valid.
Warning
Environmental hazard Hazardous substances cause environmental damage.
–
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
–
Check all brake linings on both brake calipers to ensure they have minimum thick-
ness .

Minimum thickness
» If the minimum thickness is less than specified:
–
Change the front brake linings. (
–
Check all brake linings on both brake calipers for damage and cracking.
» If damage or wear is encountered:
–
Change the front brake linings. (
100715-10
≥ 1 mm (≥ 0.04 in)

p. 93)
p. 93)
93