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450 RALLY FACTORY REPLICA 2024
KTM 450 RALLY FACTORY REPLICA 2024 Manuals
Manuals and User Guides for KTM 450 RALLY FACTORY REPLICA 2024. We have
1
KTM 450 RALLY FACTORY REPLICA 2024 manual available for free PDF download: Manual
KTM 450 RALLY FACTORY REPLICA 2024 Manual (178 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 11 MB
Table of Contents
Table of Contents
4
1 Means of Representation
8
Symbols Used
8
Formats Used
8
2 Safety Advice 2
9
Use Definition - Intended Use
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
3 Important Notes 3
13
Manufacturer Warranty, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Accessories
13
Service
13
Figures
13
Customer Service
13
Homologated Structure
14
4 View of Vehicle 4
15
View of Vehicle, Front Left
15
View of Vehicle, Rear Right Side
16
5 Serial Numbers 5
17
Vehicle Identification Number
17
Type Label
17
Engine Number
17
Key Number
17
Fork Part Number
18
Shock Absorber Article Number
18
6 Controls 6
19
Clutch Lever
19
Hand Brake Lever
19
Throttle Grip
19
Stop Button
19
Light Switch
20
Turn Signal Switch
20
Horn Button
20
Start Button
20
Emergency off Switch
21
Overview of Indicator Lights
21
Fuel Pump Switch
21
Fuel Tank
22
Opening Fuel Tank Filler Caps
22
Closing Fuel Tank Filler Caps
23
Cold Start Button
24
Idle Speed Adjusting Screw
24
Shift Lever
25
Foot Brake Lever
25
Side Stand
25
Steering Lock
26
Locking the Steering
26
Unlocking the Steering
26
7 Combination Instrument
27
Combination Instrument 7
27
Combination Instrument Overview
27
Activation and Test
27
Setting Kilometers or Miles
27
Adjusting Combination Instrument Function
28
Setting Clock
28
Viewing the Lap Time
29
Display Mode SPEED (Speed)
30
Display Mode SPEED/H (Operating Hours)
30
Setup Menu
30
Adjusting the Unit of Measurement
31
Display Mode SPEED/CLK (Time)
32
Setting the Clock
32
Display Mode SPEED/LAP (Lap Time)
32
Viewing the Lap Time
33
Display Mode SPEED/ODO (Odometer)
33
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
34
Setting TR2 (Trip Master 2)
34
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
35
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
8 Preparing for Use
39
Preparing for Use 8
39
Advice on Preparing for First Use
39
Running in the Engine
40
9 Riding Instructions 9
41
Checks and Maintenance When Preparing for Use
41
Starting
41
Starting off
42
Shifting, Riding
42
Braking
43
Stopping, Parking
43
Transporting
44
Refueling
44
10 Service Schedule
46
Additional Information
46
Required Work
46
Recommended Work
47
11 Tuning the Chassis 11
49
Checking Basic Chassis Setting with Rider's Weight
49
Compression Damping of the Shock Absorber
49
Adjusting the Low-Speed Compression Damping of the Shock Absorber
49
Adjusting the High-Speed Compression Damping of the Shock Absorber
50
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Dimension of the Rear Wheel Unloaded
51
Checking Static Sag of the Shock Absorber
51
Checking Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
54
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
55
Handlebar Position
56
Adjusting the Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with a Lift Stand
58
Removing Motorcycle from Lift Stand
58
Bleeding the Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
59
Removing Fork Protector
59
Installing the Fork Protector
60
Removing Fork Legs
60
Installing the Fork Legs
60
Removing the Lower Triple Clamp
61
Installing the Lower Triple Clamp
63
Checking Steering Head Bearing Play
65
Adjusting the Steering Head Bearing Play
65
Lubricating the Steering Head Bearing
67
Removing the Shock Absorber
67
Installing the Shock Absorber
68
Removing Front Fender
69
Installing the Front Fender
69
Removing the Seat
70
Mounting the Seat
70
Removing the Activated Carbon Filter
70
Installing the Activated Carbon Filter
70
Removing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Installing the Air Filter
72
Removing the Main Silencer
73
Installing the Main Silencer
73
Changing the Glass Fiber Yarn Filling of the Main Silencer
73
Removing Front Left Fuel Tank
74
Removing Front Right Fuel Tank
76
Installing the Front Left Fuel Tank
77
Installing the Front Right Fuel Tank
78
Changing the Fuel Screen
78
Checking the Chain for Dirt Accumulation
80
Cleaning the Chain
80
Checking Chain Tension
81
Adjusting the Chain Tension
81
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
82
Checking the Frame
84
Checking Swingarm
85
Checking the Throttle Cable Routing
85
Checking the Rubber Grip
86
Adjusting the Basic Position of the Clutch Lever
86
Checking/Correcting the Fluid Level of Hydraulic Clutch
86
Changing the Hydraulic Clutch Fluid
87
Removing Side Cover
89
Mounting Side Cover
90
Removing Front Fairing
91
Mounting Front Fairing
91
Removing the Engine Guard
91
Installing the Engine Guard
91
13 Brake System
92
Adjusting the Basic Position of the Hand Brake Lever
92
Checking Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding Front Brake Fluid
93
Checking that the Brake Linings of the Front Brake Are Secured
94
Changing the Brake Linings of the Front Brake
95
Checking the Free Travel of the Foot Brake Lever
97
Adjusting the Free Travel of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
99
Checking that the Brake Linings of the Rear Brake Are Secured
100
Changing the Rear Brake Linings
100
14 Wheels, Tires
104
Removing Front Wheel
104
Installing the Front Wheel
104
Removing Rear Wheel
105
Installing the Rear Wheel
107
Checking Rear Hub Damping Rubber Pieces
108
Checking Tire Condition
108
Checking Tire Pressure
109
Checking Spoke Tension
110
15 Electrical System 15
111
Removing the 12-V Battery
111
Installing the 12-V Battery
111
Charging the 12-V Battery
112
Changing Main Fuse
113
Changing the Fuses of Individual Electrical Power Consumers
114
16 Cooling System
116
Checking the Antifreeze and Coolant Level
116
Checking the Coolant Level
117
Draining the Coolant
117
Refilling with Coolant
118
Changing the Coolant
119
17 Tuning the Engine 17
121
Checking the Play in the Throttle Cable
121
Adjusting the Play in the Throttle Cable
121
Adjusting the Idle Speed
122
Checking Basic Position of the Shift Lever
123
Adjusting the Basic Position of the Shift Lever
123
18 Service Work on the Engine
124
Checking the Engine Oil Level
124
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
124
Adding Engine Oil
128
19 Cleaning, Care 19
129
Cleaning the Motorcycle
129
Checks and Maintenance Steps for Winter Operation
130
20 Storage 20
131
Preparing for Use after Storage
132
21 Troubleshooting 21
133
22 Blink Code 22
135
23 Technical Specifications 23
137
Engine
137
Engine Tightening Torques
138
Capacities
139
Engine Oil
139
Coolant
139
Fuel
140
Chassis
140
Electrical System
141
Tires
141
Fork
141
Shock Absorber
142
Chassis Tightening Torques
143
24 Wiring Diagram
146
144
146
146
148
148
150
150
152
152
154
154
156
156
158
158
160
160
162
162
164
25 Substances
166
26 Auxiliary Substances
168
27 Standards
170
28 Index of Special Terms 28
171
29 List of Abbreviations
172
30 List of Symbols 30
173
Red Symbols
173
Yellow and Orange Symbols
173
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