Engine - KTM 1190 RC8 R EU/UK 2009 Repair Manual

TECHNICAL DATA - TOLERANCE, WEAR LIMITS OF ENGINE
Camshaft - cam height
Intake
Exhaust
Camshaft - bearing pin
Camshaft bearing - radial clearance
New condition
Wear limit
Valve guide - diameter
New condition
Wear limit
Valve - sealing seat width
Intake: New condition
Intake: Wear limit
Exhaust: New condition
Exhaust: Wear limit
Valve - run-out
On the valve stem
On the valve plate: New condition
On the valve plate: Wear limit
Valve - valve stem diameter
Exhaust
Intake
Valve spring - length
New condition
Wear limit
Cylinder head - bearing hole of camshaft
Cylinder/cylinder head - sealing area distortion
Cylinder - bore diameter
Size I
Size II
Piston - diameter
Size I
Size II
Piston/cylinder - mounting clearance
New condition
Wear limit
Piston - piston pin hole diameter
Piston ring
Width, first ring (rectangular ring)
Width, second ring (lower compression ring)
Width, oil scraper ring
Piston ring - groove clearance
First ring (rectangular ring)
Second ring (lower compression ring)
Oil scraper ring
Piston ring end gap
Piston pin - diameter
Connecting rod - diameter of upper conrod eye
Connecting rod - axial clearance of lower conrod bearing
New condition
Wear limit
Connecting rod - radial clearance of lower conrod bearing
39.34... 39.44 mm (1.5488... 1.5528 in)
38.59... 38.69 mm (1.5193... 1.5232 in)
23.960... 23.980 mm (0.94331... 0.94409 in)
0.020... 0.061 mm (0.00079... 0.0024 in)
0.09 mm (0.0035 in)
6.004... 6.016 mm (0.23638... 0.23685 in)
6.050 mm (0.23819 in)
1.0 mm (0.039 in)
1.7 mm (0.067 in)
1.0 mm (0.039 in)
2.0 mm (0.079 in)
≤ 0.05 mm (≤ 0.002 in)
≤ 0.016 mm (≤ 0.00063 in)
≤ 0.030 mm (≤ 0.00118 in)
5.893... 5.970 mm (0.23201... 0.23504 in)
5.965... 5.980 mm (0.23484... 0.23543 in)
42.0 mm (1.654 in)
41.2 mm (1.622 in)
24.000... 24.021 mm (0.94488... 0.94571 in)
≤ 0.05 mm (≤ 0.002 in)
105.000... 105.012 mm (4.13385... 4.13432 in)
105.012... 105.025 mm (4.13432... 4.13483 in)
104.955... 104.985 mm (4.13208... 4.13326 in)
104.965... 104.995 mm (4.13247... 4.13365 in)
0.015... 0.057 mm (0.00059... 0.00224 in)
0.150 mm (0.00591 in)
20.010... 20.020 mm (0.78779... 0.78819 in)
1.170... 1.200 mm (0.04606... 0.04724 in)
1.170... 1.200 mm (0.04606... 0.04724 in)
1.970... 2.000 mm (0.07756... 0.07874 in)
≤ 0.105 mm (≤ 0.00413 in)
≤ 0.150 mm (≤ 0.00591 in)
≤ 0.180 mm (≤ 0.00709 in)
≤ 0.5 mm (≤ 0.02 in)
19.995... 20.004 mm (0.7872... 0.78756 in)
20.000... 20.013 mm (0.7874... 0.78791 in)
0.10... 0.25 mm (0.0039... 0.0098 in)
0.40 mm (0.0157 in)
407