SPX FLOW Universal TS Series Instruction Manual
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SPX FLOW Universal TS Series Instruction Manual

Rotary positive displacement twin screw pump
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INSTRUCTION MANUAL
Universal TS Series
ROTARY POSITIVE DISPLACEMENT TWIN SCREW PUMP
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
FORM NO.: 95-03141 REVISION: 06/2017

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  • Page 1 INSTRUCTION MANUAL Universal TS Series ROTARY POSITIVE DISPLACEMENT TWIN SCREW PUMP READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. FORM NO.: 95-03141 REVISION: 06/2017...
  • Page 2 • Distributor Look Up Feature • Submit Quote Requests SPX FLOW is committed to providing you with innovative products and technologies to help keep your process fl owing. Plan your next scan and download the Free SPX Connect App today.
  • Page 5 Copyright © 2017 SPX Corporation. without notice and does not represent a commitment on the All Rights Reserved. part of SPX FLOW, Inc.. No part of this manual may be ® reproduced or transmitted in any form or by any means,...

  • Page 6: Table Of Contents

    Table of Contents Waukesha Cherry-Burrell Brand Universal TS Series Warranty ........................6 Shipping Damage or Loss ......................6 Warranty Claim ........................6 Safety ........................7 Warnings ..........................8 Replacement Labels ....................9 Care of Component Materials ................10 Stainless Steel Corrosion ....................... 10 Alloy 88 ..........................
  • Page 7 Waukesha Cherry-Burrell Brand Universal TS Series Table of Contents Remove screws ......................30 Remove seal cap and seal ..................32 Removing seal without removing body ..............33 Remove pump body ....................34 Double seal - remove seals ..................35 Single and double seal - remove seal carrier ............36 Removing seal after body is removed ..............

  • Page 8: Warranty

    If the goods or services do not conform to the warranty stated above, then as Buyer's sole remedy, SPX FLOW shall, at SPX FLOW's option, either repair or replace the defective goods or re-perform defective services.

  • Page 9: Safety

    READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.

  • Page 10: Warnings

    Safety Waukesha Cherry-Burrell Brand Universal TS Series Warnings 1. Read the instructions before installing the pump and starting it up. Always follow the guidelines for assem- bly in order to achieve optimum operational reliability. 2. Always check that the specifications of the motor and the motor control unit are correct, particularly in oper- ating environments where there may be a risk of explosion.

  • Page 11: Replacement Labels

    WARNING The following labels are installed on your equipment. If these labels are removed or become unreadable, contact SPX FLOW customer service at 800-252-5200 or 262-728-1900, and refer to the part numbers below. Application Instructions Apply to a clean, dry surface. Remove the backing from the label, place it in proper position, protect it with a cover sheet and burnish it.

  • Page 12: Care Of Component Materials

    Care of Component Materials Waukesha Cherry-Burrell Brand Universal TS Series Care of Component Materials NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections. WARNING Failure to comply with the Care of Component Materials could lead to bodily injury.

  • Page 13: Introduction

    Any use exceeding the margins and specifications set forth is considered to be not intended. SPX FLOW is not liable for any damage resulting from such activities. The user bears the full risk. WARNING Improper use of the pump leads to:...

  • Page 14: Operating Parameters

    * Max Oil temperature of 180°F (82°C) requires the pump to be shut down, and allowed to cool off. The surface temperature of the gear case may exceed 160°F (71°C). Contact SPX FLOW Application Engineering for higher pressure or higher temperature applications.
  • Page 15 Waukesha Cherry-Burrell Brand Universal TS Series Introduction Table 1: Qualification Guidelines for Operating Staff Prerequisite for the operating staff Phase of Life Task Example Trained Skilled person worker Lift Transport Loading Unloading Assembly/fastening of the machine Assembly and Installation/ Connection to the electric grid...

  • Page 16: Installation

    Installation Waukesha Cherry-Burrell Brand Universal TS Series Installation DANGER Important Safety The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during Information operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is de-pressurized.
  • Page 17 Waukesha Cherry-Burrell Brand Universal TS Series Installation • On the 130-UTS and 220-UTS (Figure 3), attach lifting straps/chains to the two eye bolts on either side of the gear case, and to the single vertical eye bolt located in front of the vertical port.

  • Page 18: Install Pump And Drive Unit

    SPX FLOW Engineering for the pump, base, and motor ordered. Do not modify the guard Figure 7 - Permanent Installation on provided by SPX FLOW. If the guard provided by SPX FLOW is Foundation lost, contact SPX FLOW Customer Service and provide your order number or PO number of the pump to order a correctly- sized replacement guard.

  • Page 19: Direction Of Flow

    Waukesha Cherry-Burrell Brand Universal TS Series Installation Direction of flow The default direction of flow is from the horizontal port (in the front of the cover) to the vertical port, with the drive shaft running clockwise as viewed facing the cover of the pump. See view A in Figure 8.

  • Page 20: Install Check Valves

    Installation Waukesha Cherry-Burrell Brand Universal TS Series Inlet Piping Install the pump below the supply liquid level to reduce the air in the system by flooded suction, to prevent the pump from becoming air-bound (Figure 11). Figure 11 - Pump Below Supply...

  • Page 21: Install Isolation Valves

    Waukesha Cherry-Burrell Brand Universal TS Series Installation Install Isolation Valves Isolation valves permit pump maintenance and safe pump removal without draining the system (Figure 15, item A). NOTE: Make sure the inlet flow is not restricted. Do not start the pump deadheaded, e.g., operated with no flow through it.

  • Page 22: Inlet Side Strainers And Traps

    Installation Waukesha Cherry-Burrell Brand Universal TS Series Inlet Side Strainers and Traps Inlet side strainers and traps (Figure 19, items A and B, respectively) can be used to prevent foreign matter from damaging the pump. Select carefully to prevent cavitation caused by the restriction of the inlet.

  • Page 23: Cip (Clean-In-Place) Features

    Periodic re-checking is advisable during the pump service life. • SPX FLOW recommends using a flexible coupling to connect the drive to the pump. Several different types are available, including couplings with slip or overload provisions. SPX Figure 22 - Lovejoy Coupling ®...

  • Page 24: Check Angular Alignment

    Installation Waukesha Cherry-Burrell Brand Universal TS Series Check Angular Alignment 1. Using feeler gauges or taper gauges (Figure 24, items A and B), check the alignment at four points every 90 degrees around the coupling; adjust to equal dimension at all points.

  • Page 25: Operation

    Waukesha Cherry-Burrell Brand Universal TS Series Operation Operation DANGER Important Safety The pump contains internal moving parts. DO NOT put hands or Information fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is de-pressurized.

  • Page 26: Starting The Pump

    Operation Waukesha Cherry-Burrell Brand Universal TS Series Starting the Pump WARNING Keep a safe distance (1.6 ft/.5 m) away from the pump during startup. CAUTION The motor must be installed by qualified personnel, e.g., a licensed electrician. CAUTION In order to avoid temperature shock after the introduction of hot product, stop the pump prior to, or immediately after filling with hot product.

  • Page 27: Maintenance

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Maintenance DANGER Important Safety The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during Information operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is de-pressurized.

  • Page 28: Lubrication

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Lubrication Drive Refer to the manufacturer’s manual shipped with the drive for proper drive lubrication and frequency. Gears and bearings Gears and bearings are factory-lubricated with gear oil at the Table 3: Lubrication Quantities quantity shown in Table 3.

  • Page 29: Cleaning

    NOTE: Always replace the screw nut O-rings, seal cap O-rings, and seal carrier O-rings when reassembling the pump. If the area behind these seals becomes soiled, contact SPX FLOW Applica- tion Engineering for a specific cleaning and sanitizing procedure validated to remove bacteria. If a chlorine solution (200 ppm available chlorine) is used, it should leave no residual deposits which would remain in the pump.
  • Page 30 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Inspection Chart Problem Possible Causes Possible Solutions Screw flank contact or Hard object jammed into screws Replace shafts. Screw OD to bore and twisted shafts. Install strainers if necessary. contact. Worn bearings.

  • Page 31: Fluid Head Disassembly

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Fluid Head Disassembly DANGER The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out and the pump is de-pressurized.

  • Page 32: Remove Screws

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Remove screws 1. Block the screws from turning using a food grade blocker (For the 015, 030, and 130-UTS, see “Screw Blocking Tool” on page 114), then loosen the screw nuts. Figure 30 - Loosen screw nuts 2.
  • Page 33 NOTE: The markings are on the front of the screw in the recessed area around the shaft spline hole. The SPX FLOW part number is also marked here; the smaller/lower part number goes on the right-hand side. Figure 36 - Screws arranged LH - RH...

  • Page 34: Remove Seal Cap And Seal

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Remove seal cap and seal 1. Remove the seal cap assembly (seal cap and seal seat) from each shaft. Figure 37 - Remove seal cap assembly 2. Remove the seal seat from the seal cap and place it on a clean, protected surface.

  • Page 35: Removing Seal Without Removing Body

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Removing seal without removing body NOTE: Steps 1-4 below are shown without removing the pump body. These steps can also be performed after the pump body is removed. To remove the seal after removing the pump body, skip to “Remove pump body”...

  • Page 36: Remove Pump Body

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 4. Remove and inspect the seal wave spring on each shaft. Figure 44 - Remove seal wave spring Remove pump body 1. Using an Allen wrench, remove the two body retaining screws. (The body retaining screws are located next to the small dowel pins on the body.

  • Page 37: Double Seal - Remove Seals

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Double seal - remove seals 1. (Double seal only) Remove the seal seats from the shafts by hand. Pull the seal seats toward the end of the shafts. The arrows in Figure 47 show the seal seat location.

  • Page 38: Single And Double Seal - Remove Seal Carrier

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Single and double seal - remove seal carrier 1. Using an Allen wrench, remove the three cap screws holding the seal carrier to the body. NOTE: It can be helpful to loosen the cap screws halfway and then lightly tap them with a hammer in order to help remove the seal carrier.
  • Page 39 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 3. Remove the seal wave spring from the product side of the seal carrier. For a single seal, skip to step 5. For a double seal, continue. NOTE: This step can also be performed with the body installed.

  • Page 40: Fluid Head Assembly

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Fluid Head Assembly WARNING The pump components and piping may contain sharp edges. Handle the screws carefully because edges may be sharp. Wear gloves while installing and servicing the pump to help avoid injuries from these hazards.

  • Page 41: Installing Seals Before Installing Body

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Installing seals before installing body NOTE: Steps 1-4, 7, and 8 can be performed after installing the body; see “Installing seals after the body is installed” on page 46. 1. Install the seal wave spring into the product side of the seal carrier.
  • Page 42 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 3. Lubricate the carrier-to-seal O-ring and install it in the groove on the inside of the of the seal carrier. This O-ring groove is located on the product side of the seal carrier.
  • Page 43 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 8. Make sure the slots in the seal align with the pins in the seal carrier, then press down evenly on all sides of the seal to install it in the seal carrier.
  • Page 44 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 13. Figure 72 shows the drift pin aligning the holes in the seal carrier with the holes in the body. (Double seal shown.) Once aligned, remove the drift pin. Figure 72 - Use drift pin to align holes 14.

  • Page 45: Install Body

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 18. (Double seal only) Align the drive slots in the seal with the pins on the seal carrier, then press the seal into the carrier. NOTE: This may require a hard push, but use caution not to break the seal.
  • Page 46 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 3. (Double seal only) Line up the flats on the inside seal seat with the flats on the shaft, and slide the seal seats over the O- ring, until they are seated against the base of the shaft.
  • Page 47 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 6. Pump body installed, shown in Figure 82. Figure 82 - Pump body installed 7. Apply anti-seize to the threads of the body retaining screws. Figure 83 - Apply anti-seize to threads 8. Using an Allen wrench, install the two body retaining screws in the holes next to the dowel pins, and hand-tighten.

  • Page 48: Installing Seals After The Body Is Installed

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Installing seals after the body is installed 1. Install the seal wave spring on each shaft. NOTE: On the 015-UTS and 220-UTS, the wave spring is a single layer. Make sure that the gap in the wave spring is positioned between the pins as shown in Figure 86.

  • Page 49: Seal Cap Assembly

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Seal cap assembly Applies to both single and double seals. Figure 90 - Seal Cap Assembly Components 1. Place the seal cap on a protected surface, making sure the side with the milled flats is facing up. Lubricate the cap-to- seat O-ring and install it on the seal cap.
  • Page 50 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 4. Figure 94 shows the cap-to-screw O-ring installed on the seal cap. Figure 94 - Cap-to-screw O-ring installed 5. Line up the flats on the seal cap, with the flats on the seal seat, and place the seal seat on the seal cap.

  • Page 51: Install Screws

    NOTE: The markings are on the front of the screw in the recessed area around the shaft spline hole. The SPX FLOW part number is also marked here; the smaller/lower part number goes on the right-hand side. Figure 101 - Arrange screws: LH-RH 3.
  • Page 52 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 4. (All sizes except 220-UTS) Making sure each screw spline roughly matches the indexing tooth of each shaft spline (see arrows in Figure 102 on page 49), slide the screws onto the shafts as a pair.

  • Page 53: Screw Nut Assembly

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Screw nut assembly Figure 106 - Screw Nut Components 1. Assemble the screw nuts: Place the belleville washer onto the screw nut. The belleville washer must be installed so the outer edge of the washer raises up over the edge of the screw nut.
  • Page 54 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 4. Install the screw nut O-ring onto the outer O-ring groove on the screw nut. Lubricate the O-ring. Figure 110 - Install screw nut O-ring 5. Figure 111 shows the belleville washer and O-rings correctly installed.

  • Page 55: Install Cover

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 8. Block the screws from turning using a blocking dowel (for 015, 030, and 130-UTS, see “Screw Blocking Tool” on page 114). Torque the left screw nut to specification (see Table 4, below).
  • Page 56 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 3. 220-UTS only: Align the screw case alignment dowels with the holes in the cover, and slide the pump cover over the screws onto the pump. Figure 118 - 220-UTS Install pump cover 4.

  • Page 57: Gear Case Disassembly

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Gear Case Disassembly DANGER To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out and the pump is de-pressurized. DANGER To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.

  • Page 58: Remove Gear From Short Shaft

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Remove gear from short shaft 1. Block the shafts from turning. Figure 125 - Block shafts 2. With an Allen wrench, loosen the screws in the locking assembly by quarter turns, until you can see a few threads.

  • Page 59: Remove Gear From Drive Shaft

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Remove gear from drive shaft 1. Align the tabs on the socket of the gear nut driver tool (part numbers on page 112) with the indents on the locking nut. Figure 129 - Remove locking nut 2.

  • Page 60: Remove Shaft

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Remove shaft 1. Loosen and remove the bearing retainer screws. Figure 132 - Loosen and remove bearing retainer screws 2. Remove the bearing retainers. Figure 133 - Remove bearing retainer 3. Grasp the shaft with one hand and tap it out of the gear case with a rubber mallet as shown in Figure 134.

  • Page 61: Shaft Disassembly

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 5. With a rubber mallet, tap the short shaft out of the gear case. Figure 136 - Tap short shaft out of gear case 6. Pull the short shaft out of the gear case.

  • Page 62: Gear Case Assembly

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Gear Case Assembly DANGER To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out. and the pump is de-pressurized. DANGER To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.
  • Page 63 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 2. Remove the outer race (Figure 142, item B) of the needle roller bearing. (The inner race is item A.) Figure 142 - Remove outer race of needle roller bearing 3. Place the inner race of the needle roller bearing (Figure 143, item A) onto the shaft.
  • Page 64 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 5. Press the inner race of the needle roller bearing onto the shaft until it seats against the lip of the shaft. Figure 145 - Inner race installed on shaft 6. Place the bearing spacer onto the shaft as shown in Figure 146.
  • Page 65 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 8. Remove the plastic insert (Figure 148, item A) and race (B) from one of the two four point angular contact bearings. NOTE: There are two four point angular contact bearings per shaft, and two races per bearing. The races are installed on the shaft individually, so for ease of identification during assembly, keep the races paired with the bearings.
  • Page 66 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 12. Press the race of the four point angular contact bearing onto the shaft. Make sure it seats against the step on the shaft as shown in Figure 152. Figure 152 - Press race onto shaft 13.
  • Page 67 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 15. Place the second race of the four point angular contact bear- ing onto the shaft. Note the position of the race. Make sure the narrower side of the race faces down toward the ball bearings, as shown in Figure 155.
  • Page 68 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 20. Place the four point angular contact bearing onto the race. Figure 159 - Place bearing onto race 21. Place the second race of the four point angular contact bear- ing onto the shaft. Note the position of the race. Make sure the narrower side of the race faces down toward the ball bearings as shown in Figure 160.
  • Page 69 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 25. Remove the inner race of the cylindrical roller bearing. Figure 163 - Remove race from bearing 26. Place the inner race of the cylindrical roller bearing onto the shaft. Figure 164 - Place race onto shaft 27.
  • Page 70 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 30. Short shaft only: Apply anti-seize to the shaft. Place the locking nut onto the shaft, and screw it on finger- tight. Figure 167 - Place locking nut onto shaft 31. Short shaft only: Place the shaft in a holding device clamped into a vise, then torque down the locking nut onto the shaft.
  • Page 71 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 34. Drive shaft only: Place the key in the keyway on the shaft. Figure 170 - Place key in keyway 35. Drive shaft only: Tap the key in with a hammer. Figure 171 - Tap key into keyway 36.

  • Page 72: Install Shafts In Gear Case

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Install shafts in gear case 1. Place the gear case on an arbor press. Apply anti-seize to the lip of the shaft bores. Figure 173 - Apply anti-seize 2. Rub a finger around the bore to spread the anti-seize in a thin, even layer around the inner lip of the bore.
  • Page 73 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 5. Place the outer race of the needle roller bearing on the short shaft. NOTE: The inner race of the needle roller bearing was pressed onto the shaft in step 3 on page 61.

  • Page 74: Install Bearing Retainers

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 8. Tap the shafts with a hammer to center them in the bores. Figure 180 - Tap shafts to center in bores 9. Using a press, press on the outer race of each needle roller bearing until the outer bearing race seats in the gear case as shown in Figure 181.
  • Page 75 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 2. Press to install the bearing retainer seal into the bearing retainer. Figure 183 - Install bearing retainer seal 3. When correctly installed, the flat portion of the seal should be flush with the bearing retainer.
  • Page 76 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 8. Apply lubricant between the lips of the bearing retainer seal. Figure 187 - Apply lubricant 9. Install the bearing retainer on the shaft. Make sure the flat side of the bearing retainer faces the middle of the pump as shown in Figure 188.

  • Page 77: Install Gears And Time Screws

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Install Gears and Time Tools Required: Screws • Shim pack/Feeler gauge • Allen socket • Socket extension • Torque wrench • Marker Install gear on drive shaft 1. Install anti-seize on the threads of the shaft. Line up the notch in the drive gear with the key on the drive shaft.
  • Page 78 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 4. Screw the locking nut on the drive shaft, hand-tight. Figure 194 - Install locking nut 5. Place the gear case upright, and block the shafts from turn- ing. Figure 195 - Block shafts 6.

  • Page 79: Install Plugs, Sight Glass, Eye Bolts

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Install plugs, sight glass, eye bolts 1. Install the oil breather plug into the hole in the gear case. Figure 197 - Install oil breather plug 2. Install the oil drain plug O-rings (part number N70114, item 46 on page 98) on the oil drain plugs, then install the drain plugs on the bottom of the pump.

  • Page 80: Install Gear On Short Shaft

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Install gear on short shaft 1. Inspect the locking assembly. If the locking assembly was exposed to gear lubricant, remove and clean the locking assembly. To remove and clean the locking assembly: •...
  • Page 81 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 4. Install the gear onto the pump shaft as shown in Figure 202. Push the gears back until the locking assembly is resting against the locking nut. NOTE: On the 015-UTS, push the gears back until the back of the gear is resting against the locking nut.

  • Page 82: Timing

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Timing 1. Install the seal caps onto the shafts. NOTE: Make sure the flats on the seal cap are facing towards the gearcase. Figure 204 - Install seal caps 2. Install the screws onto the shafts.
  • Page 83 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 5. Using a food-grade blocker (for 015, 030, and 130-UTS, see “Screw Blocking Tool” on page 114) to keep the screw from turning, lightly tighten the screw nut. Figure 208 - Install screw nuts 6.
  • Page 84 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 9. Insert the feeler gauge selected in step 8 between the screw flanks. Rotate the right screw counter-clockwise until it securely traps the feeler gauge between the screw flanks. Figure 212 - Rotate screw 10.
  • Page 85 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 13. In an alternating pattern, torque the locking assembly bolts to half the specified torque, then to the full specified torque. See below Table 10: Locking Assembly Screw Half Full Model Qty. Hex Size...

  • Page 86: Assemble And Install Gear Case Cover

    Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Assemble and install gear case cover Figure 217 - Gear case cover components 1. Place the gear case cover on a protected surface, inner face, facing up, as shown in Figure 217. 2. Align the holes in the left hand gear shroud (see note below) with the holes in the gear case cover as shown in Figure 218.
  • Page 87 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance 5. Repeat for the second shroud. Shrouds are shown installed in Figure 221. Figure 221 - Shrouds installed 6. Place the gear case cover gasket on the gear case cover as shown in Figure 222, aligning the holes in the gasket with the holes in the cover.
  • Page 88 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series 9. Install the two socket head shoulder bolts (Figure 225, item 59) in the two holes by the drive shaft, and the four (six on the 220-UTS) hex head cap screws (item 60) in the remaining holes.
  • Page 89 Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Reference Tables Pump Model Oil Capacity Change oil 015-UTS 110 ml Standard: Synthetic Mobil SHC 629-150, part no. 139215+ 250 hours, every 030-UTS 216 ml 2000 hours 130-UTS 525 ml Food Grade: Synthetic Mobil SHC Cibus-150, thereafter* part no.
  • Page 90 Maintenance Waukesha Cherry-Burrell Brand Universal TS Series Table 12: Standard O-Ring Selections, Descriptions and Color Codes for WCB Brand Pumps Ethylene Propylene Diene Fluorocarbon Rubber (FKM) Rubber (EPDM) Compound Color: Rust, Compound Color: Black or Brown or Black Purple Color Code: White...

  • Page 91: Troubleshooting

    Waukesha Cherry-Burrell Brand Universal TS Series Troubleshooting Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION No flow, pump screws Drive motor not running. Check resets, fuses, circuit breakers. are not turning Keys sheared or missing. Replace. Drive belts, power transmission Replace or adjust.
  • Page 92 Troubleshooting Waukesha Cherry-Burrell Brand Universal TS Series PROBLEM POSSIBLE CAUSE SUGGESTED ACTION No flow, pump not Net inlet pressure available too low. Check Net Inlet Pressure Available & priming, cont’d Net Inlet Pressure Required. Change inlet system as needed. On “Vacuum'' inlet system: Install check valve in discharge line.
  • Page 93 Waukesha Cherry-Burrell Brand Universal TS Series Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Fluid viscosity greater than Reduce pump speed and accept lower expected. flow, or change system to reduce line losses. Change temperature of product to reduce viscosity. Fluid temperature higher than Reduce temperature, reduce speed and expected (vapor pressure higher).
  • Page 94 Troubleshooting Waukesha Cherry-Burrell Brand Universal TS Series PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Pump requires Higher than expected viscosity If within pump rating, increase drive excessive power losses. size. (overheats, stalls, high Higher than expected pressures. Reduce pump speed. current draw, breakers Increase line sizes.

  • Page 95: Long Term Storage

    Waukesha Cherry-Burrell Brand Universal TS Series Long Term Storage Long Term Storage Long-term storage (greater than six months) of Waukesha Cherry-Burrell brand pumps: Before Storage 1. Lubricate all bearings and seals, including: • Rubber o-rings and mechanical seal faces (new pump bearings installed from the factory are already lubricated).

  • Page 96: Pump Dimensions

    Pump Dimensions Waukesha Cherry-Burrell Brand Universal TS Series Pump Dimensions Universal Twin Screw PD Pump Dimensions SIZE 9.678 1.281 4.741 4.567 6.400 6.775 2.933 2.120 0.813 16.666 3.741 8.859 015-TS mm 245.82 32.54 120.42 116.00 162.56 172.09 74.50 53.85 20.65 423.32...

  • Page 97: Pump Shaft Guards

    Guards are provided as part of a complete pump and drive package and are selected by SPX FLOW Engineering for the pump, base, and motor ordered. Do not modify the guard provided by SPX FLOW. If the guard provided by SPX FLOW is lost, contact SPX FLOW Customer Service and provide your order number or PO number of the pump to order a correctly-sized replacement guard.

  • Page 98: Parts List

    Parts List Waukesha Cherry-Burrell Brand Universal TS Series Parts List 015-UTS Parts PD100-615 Page 96 95-03141 06/2017...
  • Page 99 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 015-UTS Parts QTY PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Nut, Acorn 109369+ Cover Gasket, Cover, EPDM 137424+ Gasket, Cover, FKM 137422+ Gasket, Cover, FFKM 137423+ Nut, Screw 101804+ Screw Nut O-ring EPDM...
  • Page 100 Parts List Waukesha Cherry-Burrell Brand Universal TS Series 015-UTS Parts, continued PD100-616 Page 98 95-03141 06/2017...
  • Page 101 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 015-UTS Parts, continued ITEM QTY PER PART DESCRIPTION NOTES PUMP HHCS 1/4-20 X .75 18-8SS 30-58 Bearing Retainer 137542+ Bearing Retainer O-Ring 138856+ Seal, Bearing 121679+ Shaft-Drive 17-4 PH 136826+ Shaft-Short 17-4 PH...

  • Page 102: 030-Uts Parts

    Parts List Waukesha Cherry-Burrell Brand Universal TS Series 030-UTS Parts PD100-615 Page 100 95-03141 06/2017...
  • Page 103 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 030-UTS Parts QTY PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Nut, Acorn 108370+ Cover Gasket, Cover, EPDM 137427+ Gasket, Cover, FKM 137425+ Gasket, Cover, FFKM 137426+ Nut, Screw 101805+ Screw Nut O-ring EPDM...
  • Page 104 Parts List Waukesha Cherry-Burrell Brand Universal TS Series 030-UTS Parts, continued PD100-616 Page 102 95-03141 06/2017...
  • Page 105 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 030-UTS Parts, continued ITEM QTY PER PART DESCRIPTION NOTES PUMP HHCS 5/16-18 X.75" LG 304 30-623 Bearing Retainer 137543+ Bearing Retainer O-Ring 138857+ Seal, Bearing 121680+ Shaft-Drive 17-4 PH 136828+ Shaft-Short 17-4 PH...

  • Page 106: 130-Uts Parts

    Parts List Waukesha Cherry-Burrell Brand Universal TS Series 130-UTS Parts PD100-615 Page 104 95-03141 06/2017...

  • Page 107: 130-Uts Parts

    Waukesha Cherry-Burrell Brand Universal TS Series Parts List 130-UTS Parts QTY PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Nut, Acorn 108371+ Cover Gasket, Cover, EPDM 137430+ Gasket, Cover, FKM 137428+ Gasket, Cover, FFKM 137429+ Nut, Screw 101806+ E70227 Screw Nut O-ring EPDM...
  • Page 108 Parts List Waukesha Cherry-Burrell Brand Universal TS Series 130-UTS Parts, continued PD100-616 Page 106 95-03141 06/2017...
  • Page 109 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 130-UTS Parts, continued ITEM QTY PER PART DESCRIPTION NOTES PUMP HHCS 3/8-16 X 1.25 18-8 SS 30-60 Bearing Retainer 137544+ Bearing Retainer O-Ring 138858+ Seal, Bearing 101829+ Shaft-Drive 17-4 PH 136830+ Shaft-Short 17-4 PH...

  • Page 110: 220-Uts Parts

    Parts List Waukesha Cherry-Burrell Brand Universal TS Series 220-UTS Parts 15, 20 PD100-623 Page 108 95-03141 06/2017...
  • Page 111 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 220-UTS Parts QTY PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Nut, Acorn 108372+ Cover Gasket, Cover, EPDM 137433+ Gasket, Cover, FKM 137431+ Gasket, Cover, FFKM 137432+ Nut, Screw 137608+ Screw Nut O-ring EPDM...
  • Page 112 Parts List Waukesha Cherry-Burrell Brand Universal TS Series 220-UTS Parts, continued PD100-624 Page 110 95-03141 06/2017...
  • Page 113 Waukesha Cherry-Burrell Brand Universal TS Series Parts List 220-UTS Parts, continued ITEM QTY PER PART DESCRIPTION NOTES PUMP HHCS 9/16-12 X 2.00 18-8 SS 30-731 Bearing Retainer 137545+ Bearing Retainer O-Ring 138859+ Seal, Bearing 121681+ Shaft-Drive 17-4 PH 136832+ Shaft-Short 17-4 PH...
  • Page 114 Parts List Waukesha Cherry-Burrell Brand Universal TS Series Universal Twin Screw Seal Parts Items in a Double Mechanical Seal 6 10 Product Flush side side PD100-603 6 10 Items in a Single Mechanical Seal Page 112 95-03141 06/2017...

  • Page 115: Universal Twin Screw Seal Parts

    Waukesha Cherry-Burrell Brand Universal TS Series Parts List Universal Twin Screw Seal Parts Qty., Qty., Part Number Item Double Single Description Mech. Mech. 015-UTS 030-UTS 130-UTS 220-UTS Seal Seal 137104+ 124745+ 124747+ 137106+ Seat, Seal 137105+ 124746+ 124748+ 137107+ 137053+...

  • Page 116: Special Tools

    Parts List Waukesha Cherry-Burrell Brand Universal TS Series Special Tools Non-Marring Socket Tool for Screw Nuts Pump Model Part Number 015-UTS 126533+ 030-UTS 126534+ 130-UTS 126257+ 220-UTS 126535+ PL5060-CH136 UTS Shaft Locking Tool O-ring Removal Tool Pump Model Part Number...
  • Page 117 Waukesha Cherry-Burrell Brand Universal TS Series Parts List Notes 06/2017 95-03141 Page 115...

  • Page 118: Universal Twin Screw Maintenance Summary Reference Sheet

    Maintenance Summary Waukesha Cherry-Burrell Brand Universal TS Series Universal Twin Screw Maintenance Summary Reference Sheet Pump Model Oil Capacity Change oil 015-UTS 110 ml Standard: Synthetic Mobil SHC 629-150, part no. 139215+ 250 hours, every 030-UTS 216 ml 2000 hours...

  • Page 119: Copy For Optional Removal

    Waukesha Cherry-Burrell Brand Universal TS Series Maintenance Summary Universal Twin Screw Maintenance Summary Reference Sheet - Copy for optional removal Pump Model Oil Capacity Change oil 015-UTS 110 ml Standard: Synthetic Mobil SHC 629-150, part no. 139215+ 250 hours, every...
  • Page 120 Maintenance Summary Waukesha Cherry-Burrell Brand Universal TS Series Notes Page 118 95-03141 06/2017...
  • Page 122 P: (262) 728-1900 or (800) 252-5200 F: (262) 728-4904 or (800) 252-5012 E: wcb@spxflow.com SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.

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