SPX FLOW Bolting System RWP55-BS Operating Instructions Manual
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SPX FLOW Bolting System RWP55-BS Operating Instructions Manual

Two-stage hydraulic pump
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SPX FLOW US, LLC
5885 11th Street
Rockford, IL 61109-3699 USA
spxflow.com/bolting-systems
TWO-STAGE HYDRAULIC PUMP
© SPX FLOW, Inc.
Tech Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
Maximum Capacity: 10,000 PSI
Operating Instructions and Parts List For:
RWP55-BS
RWP55-BS-R
RWP55-4-BS
RWP55-4-BS-R
RWP55-PAT
Form No. 1000680
Rev. 5
Nov. 24, 2022

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Summary of Contents for SPX FLOW Bolting System RWP55-BS

  • Page 1 Operating Instructions and Parts List For: RWP55-BS RWP55-BS-R RWP55-4-BS SPX FLOW US, LLC Tech Services: (800) 477-8326 RWP55-4-BS-R 5885 11th Street Fax: (800) 765-8326 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 RWP55-PAT Fax: (800) 288-7031 spxflow.com/bolting-systems TWO-STAGE HYDRAULIC PUMP Maximum Capacity: 10,000 PSI ©...

  • Page 2: Table Of Contents

    Basic Pump Assembly 41065-2 ��������������������������������������������������������������������������������������������������������������� 23 High Pressure Pump Assembly 33113 ���������������������������������������������������������������������������������������������������� 25 Air Motor Assembly 3000764 (Shown) & 3000762 (Used On RWP55-BS AND RWP55-4-BS) ������������������������������������������������������������������������������� 27 Hand Control 421265 ������������������������������������������������������������������������������������������������������������������������������� 29 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 3 Roll Cage, Air 3000761 & 3000995 ���������������������������������������������������������������������������������������������������������� 34 BOLTING SYSTEMS FACILITIES AND CONTACT ����������������������������������������������������������������������������������������� 35 ATEX DECLARATION OF CONFORMITY ������������������������������������������������������������������������������������������������������ 36 EC DECLARATION OF CONFORMITY ���������������������������������������������������������������������������������������������������������� 37 UKCA DECLARATION OF CONFORMITY ������������������������������������������������������������������������������������������������������ 38 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 4: Description

    7 bar (100 psi) the maximum. Use of an air filter/lubricator is recommended. 5.5 bar (80 psi) air supply is required to start the pump under full load. Figure 1. Air Pump (RWP55-4-BS Shown) © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 5: Safety Symbols And Definitions

    Shut OFF the motor before opening any connections in the system. • The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST. © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 6 Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials may result in personal injury. © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 7: List Of Tables

    Stop RWP55-BS Port “A” Port “B” Port “A” Port “B” Port “A” Port “B” RWP55-PAT From From From Pump Tank Pump Tank Pump Tank Table 1. Pump Configurations © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 8 * Requires 1.4 M /min. (49 CFM) at 5.5 bar (80 psi) shop air pressure at pump. ** Typical delivery. Actual flow varies with field conditions. Table 3. Fluid Pressure Chart © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 9: Initial Setup

    Check the reservoir fluid level and fill to proper level with Power Team hydraulic fluid as necessary� If there is a problem contact the Power Team� © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 10: Operating Instructions

    D� With the screwdriver, slowly turn the adjusting screw in a clockwise direction� This gradually increases the pressure setting� When the desired pressure is reached, lock the adjusting screw in position by tightening the locknut� © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 11: General Maintenance

    The frequency of fluid changes depends upon general working conditions, severity of use, the overall cleanliness and care given to the pump� Fluid should be changed more frequently when the system is not operated regularly indoors� © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 12: 5� Draining And Flushing The Reservoir

    1-3 drops of oil per minute into the system (one drop for every 1�4-2�1 M /min (49-75 CFM) of air), or refer to the air motor manufacturer’s instructions for suggested drip rate� © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 13: 8� Draining And Flushing The Air Filter-Regulator

    Store the unit in a dry, well-protected area where it will not be exposed to corrosive vapors, dust, or other harmful elements� If a unit has been stored for an extended period of time, it must be thoroughly inspected before it is used� © SPX FLOW, Inc. Form No. 1000680 Rev. 5...

  • Page 14: 11� Hydraulic Schematic

    SUPERCHARGE VALVE 12 Bar (175 psi) AIR REMOTE INTERNAL RELIEF VALVE 717 Bar (10,400 psi) STOP EXTERNAL RELIEF VALVE HYDRAULIC 4-WAY 3-POSITION DIRECTIONAL VALVE Figure 4. Hydraulic Schematic © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 15: Troubleshooting Guide

    9� Use smaller tool(s) or larger is too small for the size of the reservoir� tool(s) used� 10� Vacuum in reservoir� 10. Clean plugged vent in filler plug. © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 16 6� Repair or replace motor� 7� Defective remote switch� 7� Repair or replace remote controls� 8� Air motor jammed or not working 8. Remove drainage from air filters properly� regularly� © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 17: Parts List

    PARTS LIST General Assembly Views (RWP55-4-BS-R Shown) * 72 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 18 FITTING, STR 1/8 NPTF M x 1/8 NPSM F 212404 VALVE, AIR OPERATED 3 WAY 212896 GROMMET, RUBBER 5/8 ID 212897 FITTING, 90D ELB 1/2 NPTF M x 5/8 HOSE 212898 HOSE, PRESSURE © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 19 ASS'Y, AIR MOTOR, FRL BRKT, HANDLE (Used on RWP55-BS and 3000764 RWP55-4-BS) 3000769 COVERPLATE ASS’Y 3000767 COVERPLATE ASS’Y (Used on RWP55-BS and RWP55-4-BS) G4-1002-03 PACKING PLUG 1/2 NPT FITTING, EXTENDER (Used on RWP55-BS and 2008281 RWP55-4-BS) © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 20: Cover Plate Assembly 3000769 Side View

    Parts List Continued Cover Plate Assembly 3000769 120° © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 21 GASKET, VALVE 2000481BK2 PLATE, COVER (MACHINED) 3000239 VALVE, PNEUMATIC 2P4W 3000768 REGULATOR ASS’Y 3000770 VALVE, DIR� - 3P4W (Used on 3000769) 3000273BK VALVE, DIR� - 3P3W (Used on 3000767) © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 22: Direction Valve 3000239

    PISTON 16686 RETAINING RING 252105 PISTON 15697 PLASTIC CAP 11195 SPRING 10304 O-RING NITRILE 251279 PLUG 1/8 INCH 10268 O-RING NITRILE 10301 O-RING NITRILE 3000167BK SOLENOID VALVE 3-WAY © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 23: Pressure Regulator 3000768

    SPRING, SPACER 215683 REGULATOR LOCKING NUT 215693 T-HANDLE, PLASTIC 309077 Regulator Housing 309079 POPPET, REGULATOR 350944 FITTING SEAT 420891 BODY, REGULATOR 2008429 ROD, ADJUST 10IN X �37 ST © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 24: Basic Pump Assembly 41065-2

    Parts List Continued Basic Pump Assembly 41065-2 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 25 BACKUP WASHER 20849 SPOOL 23255 SPRING GUIDE 10426 SPRING COMPRESSION 23256 SPRING GUIDE PARTS INCLUDED BUT NOT SHOWN 200423 SHIM - 0�065/0�070 THICK 200645 SHIM - 0�020 THICK © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 26: High Pressure Pump Assembly 33113

    Parts List Continued High Pressure Pump Assembly 33113 2X SCALE 2X SCALE © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 27 Bolt Tightening Sequence See Figure 5� Assemble in sequence shown� Lubricate under head and on threads� Torque to 20�5 Nm (180 in� lbs)� Figure 5� High Pressure Pump Assembly © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 28: Air Motor Assembly 3000764 (Shown)

    Parts List Continued Air Motor Assembly 3000764 (Shown) & 3000762 (Used On RWP55-BS AND RWP55-4-BS) © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 29 SHAFT EXTENSION 10556 SET SCREW 30650 MOTOR BASE GASKET 10008 SCREW, SHC 1/4-20 X 0�75 51158WH2 MOTOR BASE 14717 AIR MOTOR 28158 CROSS BAR HANDLE (NOT ON 3000762) © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 30: Hand Control 421265

    420096 THREE STRAND 25' HOSE STOP AIR LINE MAIN AIR LINE 206105 PUSH W/WRENCH BUTTON 11033 INTERNAL RETAINING RING 206104 3 WAY CLOSED CARTRIDGE VALVE 44024 VALVE BODY © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 31: Valve 3000167Bk

    Parts List Continued Valve 3000167BK SECTION A-A 28 29 30 31 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 32 SCREW, SHC 10-24 X 1�25 (Torque to 6-8 Nm (50-70 in-lbs�)) 10479 PLUG FITTING (Torque to 6 Nm (50 in-lbs�)) 1400-AA 1/4 PLASTIC PACKAGING PLUG 65095BK VALVE BODY 64648BK RIGHT END CAP 10265 O-RING © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 33: Valve 3000273Bk

    Parts List Continued ITEM PART NO. DESCRIPTION QTY. 10302 O-RING 12392 BACKUP WASHER 2002146 SEAT CARTRIDGE 2002147 ACTUATOR SPOOL (Assemble in this end only) Valve 3000273BK SECTION A-A 31 32 © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...
  • Page 34 SCREW, SHC 10-24 X 1�25 (Torque to 6-8 Nm (50-70 in-lbs�)) 10479 PLUG FITTING 1/4 inch 1400-AA 1/4 PLASTIC PACKAGING PLUG 10479 PLUG FITTING 65095BK VALVE BODY 64648BK RIGHT END CAP © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 35: Roll Cage, Air 3000761 & 3000995

    2001573BL4 ROLL CAGE, ISP AIR (BLUE) (Used on 3000995) 2001597 PLATE, ROLL CAGE NAME 2001612 SCREW, M8-1�25 X 10mm BHC 2001650 SCREW, 1/2-20 X�75 UNF BHC STL BOX © SPX FLOW, Inc. Form No. 1000680 Rev. 5 Nov. 24, 2022...

  • Page 36: Bolting Systems Facilities And Contact

    Corpus Christi, Texas USA India India Australia Australia 318 Centaurus Street 318 Centaurus Street SPX Flow Technology (India) Pvt� SPX Flow Technology (India) Pvt� SPX Flow Technology Austra- SPX Flow Technology Austra- Corpus Christi, Texas 78405 USA Corpus Christi, Texas 78405 USA Limited...

  • Page 37: Atex Declaration Of Conformity

    SPX FLOW Europe Ltd. - November 24, 2022 SPX Flow Europe Ltd. Ocean House, Wilmslow Road Manchester, M20 2LY, UK SPX Flow Europe Ltd. – Netherl. SPX Hydraulic Technologies Albert Thijsstraat 12 ------------------------------------------ NL-6471 WX Eygelshoven Andreas J. Klemm, PhD Compliance Program Manager ©...

  • Page 38: Ec Declaration Of Conformity

    We hereby declare that the equipment specified under * conforms to the above quoted European Community Directive(s) and Standard(s) as per the currently valid revision. SPX FLOW Europe Ltd. - Nethrelands is certified and registered to ISO 9001: 2015. SPX FLOW US LLC...

  • Page 39: Ukca Declaration Of Conformity

    We hereby declare that the equipment specified under * conforms to the above quoted UK Legislation and international Standard(s) as per the currently valid revision. SPX FLOW Europe Ltd. - Netherlands is certified and registered to ISO 9001: 2015. SPX FLOW US, LLC...

This manual is also suitable for:

Bolting system rwp55-bs-rBolting system rwp55-4-bsBolting system rwp55-4-bs-rBolting system rwp55-pat

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