SPX FLOW PE8 Series Operating Instructions Manual

Electric-powered hydraulic pump

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SPX FLOW US, LLC

5885 11th Street

Rockford, IL 61109-3699 USA

spxflow.com/bolting-systems

Tech Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

Electric-Powered

PE8 Series

Hydraulic Pump

Operating Instruction For:

PE8LXX3L

PE8PXX3L

Form No.

1000591

Rev. 2

May. 30, 2022

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Summary of Contents for SPX FLOW PE8 Series

Page 1 Operating Instruction For: PE8LXX3L PE8PXX3L Tech Services: (800) 477-8326 SPX FLOW US, LLC Fax: (800) 765-8326 5885 11th Street Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 spxflow.com/bolting-systems Fax: (800) 288-7031 Electric-Powered PE8 Series Hydraulic Pump © SPX FLOW, Inc.
Page 2 TABLE OF CONTENTS DESCRIPTION �� 2 PE8 Series Electric/Hydraulic Pumps �� 2 SAFETY SYMBOLS AND DEFINITIONS �� 3 SAFETY PRECAUTIONS �� 3 Pump �� 3 Electric Motor �� 4 Hoses �� 4 INITIAL SETUP �� 5 OPERATING INSTRUCTIONS �� 11 PERFORMANCE SPECIFICATIONS ��...
Page 3 PE8 SERIES ELECTRIC/HYDRAULIC PUMPS Description : The PE8 series hydraulic pumps are designed to have a maximum of 1500 bar (21,750 psi) at a flow rate of 131 cc/min (8 cu. in/min). All pumps come fully assembled, less fluid, and ready for work.
Page 4 • Retract the system before adding fluid to prevent overfilling the pump reservoir. An overfill can cause personal injury due to excess reservoir pressure created when cylinders are retracted. © SPX FLOW, Inc. Form No. 1000591 Rev. 2...
Page 5 Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials may result in personal injury. © SPX FLOW, Inc. Form No. 1000591 Rev.
Page 6 The electric motor is wired for nominal 115 or nominal 230 volts, 50/60 Hz� Nominal 230 volt electric motors are shipped without a plug attached� Please obtain and install the applicable plug for your area� © SPX FLOW, Inc. Form No.
Page 7 Maximum Hyd. Pressure 0-8 m 8-15 m 15-30 m 30-46 m 0-25 ft 25-50 ft 50-100 ft 100-150 ft 0.75 0.75 Table 2. Minimum Recommended Gauge Table © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 8 Figure 6. Pump RUN turn off� 6� See Figure 4� Press the STOP (red) switch to remove power from the pendant� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 9 To remove the air: 3� See Figure 9� Open the filler cap two full turns� Figure 9. Filler Cap © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 10 Stop (Red) Lamp (White) Start (Green) Figure 12. Power Switch 8� See Figure 13� Using the pendant, press the POWER rocker switch to ON� Figure 13. Power ON © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 11 Figure 15. Release Position 11� See Figure 16� Press the STOP (red) switch to remove power from the pendant� Item Description Stop (Red) Lamp (White) Start (Green) Figure 16. Power Switch © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 12 : To help prevent personal WARNING injury, check the voltage rating Figure 19. Connected to Power Source on the motor nameplate to be sure the outlet has the appropriate voltage. © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 13 8� See Figure 23� To release the pressure, rotate the system pressure manual release valve to the release (lever away from the motor) position� HOLD HOLD RELEASE RELEASE Figure 23. Release Position © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 14 1� See Figure 25� Turn the pressure regulating knob a few turns in the counterclockwise direction� This decreases the pressure� INCR + INCR - DECR DECR Figure 25. Pressure Regulating Valve © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 15 5� See Figure 28� Using the pendant, press the POWER switch to ON� 6� See Figure 29� Press and hold the PUMP RUN switch� Figure 28. Power ON Figure 29. Pump RUN © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 16 8� Cycle the system several times to verify the pressure is set correctly� NOTE: Pressure is retained until it is released with system pressure manual release Figure 30. Pressure Regulating Valve lever. © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 17 (1,000 psi) (5,000 psi) (21,750 psi) PE8 Series 1500 bar 15-13 15-13 13-11 (21,750 psi) * Typical delivery. Actual flow varies with field conditions. Table 4. Fluid Pressure Chart © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 18 300 hours of use� The frequency of fluid changes depends upon general working conditions, severity of use, the overall cleanliness and care given to the pump� Fluid should be changed more frequently when the system is not operated regularly indoors� © SPX FLOW, Inc. Form No. 1000591 Rev.
Page 19 9� Remove the filler cap and insert a clean funnel with a filter� Figure 33. Filter Screen 10� Fill the reservoir with hydraulic fluid to 2�6 cm (1 in�) from the cover plate� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 20 18� Fill the reservoir� See Filling the Pump Reservoir� 19� See Figure 35� Remove the protective backing and install the new reservoir gasket with the adhesive side down� Figure 35. Reservoir Gasket © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 21 Figure 37. 80W90 Oil Level 22� See Figure 38� Clean motor gasket surfaces and install new motor gasket� 23� Position the motor assembly back onto the pump assembly� Figure 38. Motor Gasket © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 22 @ 38°C (237 SUS @ 100°F) or equivalent� If low temperature requirements are needed, use hydraulic fluid 5�1 cSt @ 100°C (451 cSt @ Figure 41. Filler Cap -40°C)� Fill to the proper level� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 23 4.7 mm (3/16" or less) 4.7 mm (3/16") or less less� 3� Install brush assemblies and brush holder caps� 22 mm (7/8") 22 mm (7/8") (new) (new) Figure 43. Brush Inspection © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 24 2� Contact a SPX Hydraulic Technologies Service Center� Pump delivers excess fluid 1� Faulty pressure gauge� 1� Replace gauge� pressure. 2� Relief valve set incorrectly� 2� Contact a SPX Hydraulic Technologies facility� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 25 Seal leaking pipe fittings with pipe sealant� 2. Loose fittings. 2. Tighten fittings. 3� Internal check is leaking� 3� Contact a SPX Hydraulic Technologies Service Center� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 26 3� Attached component sticking or 3� Refer to manufacture's information for binding� attached component� 4� Malfunctioning valve� 4� Verify connections� Contact authorized SPX Hydraulic Technologies facility� © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 27 15A time delay 250VAC 5x20mm fuse, 230V (nominal) replace 10A time delay 250VAC 5x20mm fuse. 4� To install, reverse the removal procedure� Figure 45. External Fuse Holder Cap © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 28 Corpus Christi, Texas USA India India Australia Australia 318 Centaurus Street 318 Centaurus Street SPX Flow Technology (India) Pvt� SPX Flow Technology (India) Pvt� SPX Flow Technology Austra- SPX Flow Technology Austra- Corpus Christi, Texas 78405 USA Corpus Christi, Texas 78405 USA Limited...
Page 29 European Community Directive(s) and Standard(s) as per the currently valid revision. The Netherlands SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015. The Netherlands September 1 , 2020 ------------------------------------------ Andreas J. Klemm, PhD © SPX FLOW, Inc. Form No. 1000591 Rev. 2 May. 30, 2022...
Page 30 Ocean House, Wilmslow Road UK Legislation and international Standard(s) as per the currently valid revision. Manchester, M20 2LY, UK SPX FLOW Europe Ltd. - Netherlands is certified and registered to ISO 9001: 2015. Andreas J. Klemm SPX Flow Europe Ltd. – Netherl.

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