SPX FLOW SPX-115 Operating Instructions Manual

Electric hydraulic pump

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SPX FLOW US, LLC

5885 11th Street

Rockford, IL 61109-3699 USA

spxflow.com/bolting-systems

ELECTRIC HYDRAULIC PUMP

Tech Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

10,000 PSI

Operating Instructions:

SPX-115

SPX-115-CF

SPX-115CC-NA

SPX-230

SPX-230-CF

SPX-230CC-NA

Form No. 1000845

Rev. 3

Nov. 6, 2023

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Summary of Contents for SPX FLOW SPX-115

Page 1 Operating Instructions: SPX-115 SPX-115-CF SPX-115CC-NA Tech Services: (800) 477-8326 SPX FLOW US, LLC SPX-230 Fax: (800) 765-8326 5885 11th Street SPX-230-CF Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 SPX-230CC-NA spxflow.com/bolting-systems Fax: (800) 288-7031 ELECTRIC HYDRAULIC PUMP 10,000 PSI Form No. 1000845 ©...
Page 2 8� Hose Connections �� 16 9� Storage �� 16 10� Checking Brushes on Universal Motors �� 16 TROUBLESHOOTING GUIDE �� 18 HYDRAULIC SCHEMATIC �� 22 BOLTING SYSTEMS FACILITIES AND CONTACT �� 23 Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 3 Because of the many options available, these instructions will include directions for options that your particular pump may not have. • Do not change motors without consulting the pump manufacturer’s Technical Services Department. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 4 Never place your hands or other body parts near a hydraulic fluid leak. Never use your hands or other body parts to check for a possible leak. High pressure fluid can be injected under your skin causing serious injury and/or infection. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 5 If any of these conditions exist, replace the hose immediately. NEVER attempt to repair the hose. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 6 OFF and control valve to neutral. Remove the cover on motor control box. Let the motor cool or wail until power is restored. One of three reset buttons must be pushed in to reset motor. Replace cover. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 7 Note: The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 8 Loose pieces of sealant could travel through the system and obstruct the flow of fluid or cause jamming of precision-fit parts. HOSES TUBING CORRECT CORRECT INCORRECT INCORRECT Fig. 1. Hoses and Tubing Connections Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 9 10 (4) 8 (6) 6 (10) 12 (2�5) 10 (4) 6 (10) 4 (16) Table 1. Minimum Recommended Gauge C� Start the pump and shift as required� D� Turn off the pump when not in use. Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 10 After all connections are made, the hydraulic system must be bled of any trapped air� With no load on the system and the pump vented and positioned higher than the hydraulic device, cycle the system several times. Check the reservoir fluid level and fill to proper level with Power Team hydraulic fluid as necessary. If there is a problem contact the Power Team� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 11 Port “A” Port “B” Port “B” Port “A” Solenoid/Pneumatic SPX-230 Controlled, Pilot SPX-230-CF Operated, 4 Tool) SPX-115CC-NA Diagram From From Pump Pump Tank Tank Table 2. Pump Configurations Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 12 NOTE: If pump is turned off by operator or if the built in retract timer shuts down the unit, follow C, D and E sequence above to ensure restart. Fig. 4. Hand Pendant Controller Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 13 NOTE: If pump is left running in RETRACT, after 45 seconds a timer will shut the motor off. Depressing ADVANCE rocker will restart motor and tool will begin operation. ADVANCE ADVANCE RETRACT RETRACT Fig. 5. Hand Pendant Controller Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 14 IMPORTANT: The pressure range is from 1,000 to 10,000 PSI (69 to 690 BAR) depending on the pump model. Adjusting screw or Knob Lock Nut Fig. 6. Pressure Regulator Valve Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 15 B� Drain, flush, and refill the reservoir with an approved, high-grade hydraulic oil after every 300 hours of use� The frequency of oil changes depends upon general working conditions, severity of use, the overall cleanliness and care given to the pump� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 16 B� Use a 3450 RPM, 1-1/2 horsepower, 230 VAC, 60 Hz, 3-phase pumping unit� C� Install casters (two gallon reservoir only) to reduce the noise level� D� Contact Power Team Hydraulic Technology technical support for products more suitable to your application� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 17 C� The brush assemblies must be replaced if they are 4�5mm (1/8") long or less� See Figure 8� D� Install brush assemblies, brush holder caps, and metal brush cover plates� Replace when 4.5 mm (1/8") or less 22 mm (7/8") (new) Fig. 8. Brush Inspection Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 18 NEEDLE BEARING INSTALLATION SPECIFICATIONS .105/.095 NEEDLE BEARINGS .105/.095 When replacing the needle bearings on the drive gear of the basic pump, the dimensions shown must be as specified Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 19 Reset thermal disengaged (three-phase motor protector (Single-phase motor will only)� Thermal protector open� reset automatically�) 12� Faulty thermal protector (single 12� Replace phase motor)� Faulty magnetic starter (three-phase motor)� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 20 13. Check for plugged vent in filler plug� 14� Low pressure pump worn� 14� Remove end cap from low pressure gear pump� Clean pump, and replace worn gears, shifting spool, body or end cap� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 21 3� Increase air pressure� motor model only)� Pump delivers excess oil 1� Faulty pressure gauge� 1� Calibrate gauge� pressure. 2� Relief valve not properly set� 2� Adjust the relief valve� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 22 10� Shifting spool o-ring (located 10� With an o-ring pick, remove o-ring within shifting spool bore) worn or and backup washer through low broken� pressure pump assembly end� Replace� Form No. 1000845 © SPX FLOW, Inc. Rev. 3 Nov. 6, 2023...
Page 23 HYDRAULIC SCHEMATIC For SPX-115, SPX-230 and SPX-115CC-NA UNLOADING VALVE 69 bar (1,000 PSI) INTERNAL RELIEF VALVE 720 bar (10,400 PSI) SUPERCHARGE VALVE 12 bar EXTERNAL (175 PSI) L.P. H.P. RELIEF VALVE ACCUMULATOR (OPTIONAL) DIRECTIONAL VALVE DIRECTIONAL VALVE 3 POSITION, 4 WAY...
Page 24 Corpus Christi, Texas USA India India Australia Australia 318 Centaurus Street 318 Centaurus Street SPX Flow Technology (India) Pvt� SPX Flow Technology (India) Pvt� SPX Flow Technology Austra- SPX Flow Technology Austra- Corpus Christi, Texas 78405 USA Corpus Christi, Texas 78405 USA Limited...

This manual is also suitable for:

Spx-115-cf Spx-115cc-na Spx-230 Spx-230-cf Spx-230cc-na