Toyota 2GR-FE Manual page 794

(A)
(C)
(D)
Lower
Tank
Lock Plate
(A)
(C)
(D)
Lower
Tank
2GR-FE COOLING – RADIATOR
3. REMOVE RADIATOR TANK LOWER
(a) With hose:
(b) Removal procedure of the radiator tank lower is the
A134968E02
4. REMOVE OIL COOLER ASSEMBLY
(a) Without hose:
(A)
(B)
(B)
(C)
A128140E02
INSPECTION
Lock Plate
1. INSPECT LOCK PLATE
(a) Inspect the lock plate for damage.
Core
A087087E06
REASSEMBLY
1. INSTALL OIL COOLER ASSEMBLY
(a) Without hose
(A)
(B)
(B)
(C)
A128140E02
(1) Remove the 2 clips and hose from the radiator
assembly.
same as that of the radiator tank upper.
(1) Remove the bolt and cooler pipe (A).
(2) Remove the nut and plate washer (B).
(3) Remove the oil cooler (C).
(4) Remove the 2 O-rings from the oil cooler (D).
HINT:
• If the sides of the lock plate groove are
deformed, reassembly of the tank will be
impossible. Therefore, first correct the shape of
the lock plate groove with pliers or a similar
object, if necessary.
• Water leakage will result if the bottom of the lock
plate groove is damaged or dented. Repair or
replace the locking plate if necessary.
NOTICE:
The radiator can only be recaulked 2 times. After
recaulking 2 times, the radiator core must be
replaced.
(1) Clean the O-ring contact surfaces of the lower
tank and oil cooler.
(2) Install 2 new O-rings to the oil cooler (D).
(3) Install the oil cooler to the lower tank (C).
(4) Install the plate washer and nut (B).
Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf)
(5) Install the cooler pipe with the bolt (A).
Torque: 15 N*m (150 kgf*cm, 11 ft.*lbf)
CO–29
CO