Demand Drive Capacities - Polaris Sportsman 9920374 Owner's Manual

Front Gearcase (Demand Drive) Fluid
Always check and change the demand drive fluid at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 70. We rec-
ommend the use of Demand Drive LT Premium Fluid. Use of other
fluids may result in improper operation of components. See page 124 for
the part numbers of Polaris products.
Maintain the fluid level at the bottom of the fill hole threads. See below
for capacity.
Standard Demand Drive
Demand Drive with ADC
The fill plug is located on
the right side of the
demand drive unit. The
drain plug is located on the
bottom right side of the
unit.
Fluid Check
1. Position the vehicle on
a level surface.
Remove the fill plug.
Check the fluid level.
2. Add the recommended fluid as needed to bring the level to the bot-
tom of the fill hole threads.
3. Reinstall the fill plug. Torque to 8-10 ft. lbs. (11-14 Nm).
Fluid Change
1. Position the vehicle on a level surface. Remove the fill plug.
2. Place a drain pan under the demand drive unit. Remove the drain
plug. Allow the fluid to drain completely.
3. Clean and reinstall the drain plug. Torque to 11 ft. lbs. (15 Nm).
4. Add the recommended fluid. See table above for capacity.
5. Reinstall the fill plug. Torque to 8-10 ft. lbs. (11-14 Nm).
6. Check for leaks. Dispose of used fluid properly.

Demand Drive Capacities

Fill
Plug
Fill Level
MAINTENANCE
9 oz. (265 ml)
9.3 oz. (275 ml)
Drain Plug
81